Sweat sensors allow
for new unobtrusive ways to continuously monitor
an athlete’s performance and health status. Significant advances
have been made in the optimization of sensitivity, selectivity, and
durability of electrochemical sweat sensors. However, comparing the
in situ
performance of these sensors in detail remains challenging
because standardized sweat measurement methods to validate sweat sensors
in a physiological setting do not yet exist. Current collection methods,
such as the absorbent patch technique, are prone to contamination
and are labor-intensive, which limits the number of samples that can
be collected over time for offline reference measurements. We present
an easy-to-fabricate sweat collection system that allows for continuous
electrochemical monitoring, as well as chronological sampling of sweat
for offline analysis. The patch consists of an analysis chamber hosting
a conductivity sensor and a sequence of 5 to 10 reservoirs that contain
level indicators that monitor the filling speed. After testing the
performance of the patch in the laboratory, elaborate physiological
validation experiments (3 patch locations, 6 participants) were executed.
The continuous sweat conductivity measurements were compared with
laboratory [Na
+
] and [Cl
–
] measurements
of the samples, and a strong linear relationship (
R
2
= 0.97) was found. Furthermore, sweat rate derived from
ventilated capsule measurement at the three locations was compared
with patch filling speed and continuous conductivity readings. As
expected from the literature, sweat conductivity was linearly related
to sweat rate as well. In short, a successfully validated sweat collection
patch is presented that enables sensor developers to systematically
validate novel sweat sensors in a physiological setting.