Abstract-In this novel research, aluminum silicate fibers were incorporated into ethylene propylene diene monomer (EPDM) rubber to fabricate ablative composites, achieve better ablation performance, and thermal endurance for ultrahigh temperature applications. Variant concentrations of ceramic fibers (CFs) were impregnated in the elastomeric matrix. Ablation testing of the composite specimens was carried out according to ASTM E285-08, in which oxyacetylene torch was used as a high temperature source. The obtained results showed that anti-ablation performance of the polymer composites was remarkably augmented with increasing fiber concentration in the polymer matrix. Thermal decomposition of the fabricated composites was diminished with the progressive incorporation of CFs in the EPDM matrix. Ultimate tensile strength, elongation at break, and modulus of elasticity were reduced due to the weak fiber to matrix interaction while Shore A rubber hardness was augmented with increasing fiber to matrix ratio. Voids formation & polymer pyrolysis of the ablated specimens, char reinforcement interaction, CFs dispersion in the polymer matrix, elemental analysis and fiber diameter measurement of the CF, and the compositional analysis of ablative composite were analyzed using scanning electron microscopy coupled with energy dispersive spectroscopy.Index Terms-Ablative composites, ceramic fibers, mechanical properties, thermal degradation, thermal conductivity, temperature evolution.
I. INTRODUCTIONA composite is commonly defined as a combination of two or more distinct materials, each of which retains its own distinctive properties, to create a new material with desirable properties that cannot be achieved by any of the components acting alone [1]. On the basis of continuous phase (Matrix), composites materials are classified into three main broad categories, i.e. Metal matrix composites (MMCs), Ceramic matrix composites (CMCs), and Polymer matrix composites (PMCs) [2].PMCs are composed of a matrix (polymer) from thermoplastics materials (polycarbonates, polyvinyl chloride, nylon, polystyrene, etc) as continuous phase or thermoset (unsaturated polyesters, epoxies, phenolic resins, polydimethylsiloxane, etc) An ablative composite is a type of composites, which are used to protect certain structure or equipment from the intense heat environment. Mostly, such types of composites are used in aerospace industry. The basic definition of ablative composites is "These are highly endothermic sacrificial materials used to protect the hardware from ultra high temperatures and shear stresses in the propulsion system." Low backface temperature, high mechanical/thermal ablation resistance, and good interfacial adhesion between the ablative material and the aerodynamic surface are required for the composites used in Thermal Protection Systems (TPS) [3]. The main function of TPS materials is to protect the inner hardware of space vehicles and ballistic missiles from ultrahigh temperature/velocity flow of gases encountered during their mis...