The reconstruction in air of passive films on iron formed at −0.4 V in a borate buffer solution was investigated
by STM and galvanostatic cathodic reduction. With exposure to air (<30% RH), the apparent thickness rapidly
increased in initial stages until a critical exposure duration of about 130 min, and after a transition between
130 and 360 min, slowly increased in the following stages, and the changes of surface structures from the
amorphous state to short-range order and then to long-range order and further to crystal structures with a
wide terrace were observed. These processes are suggested to be attributed to rapid dehydration of Fe3+ and
Fe2+ hydroxides and partial rapid oxidation upon removal from electrolytic solution after passivation, steady
oxidation in air until the attainment of a passive state to be more protective one at t = t
c, and reconstruction
in air, respectively. The reconstruction process remarkably improved the resistance of the passive films against
open-circuit breakdown. The behavior of passive films formed at −0.4 V observed during air exposure is
actually self-protective.