Abstract. This paper deals with the tolerance synthesis with the application
for a typical Lock-or-Release (L/R) mechanism, used for Chinese Space Station
Microgravity Platform (SSMP). The L/R mechanism is utilized to lock the SSMP
maintaining space position during the launching stage, and to release the
SSMP automatically during on-orbit stage. Manufacturing accuracy of L/R
mechanism presents direct influence on its kinematic and dynamic behaviors.
Tolerance synthesis can provide a reasonable assignment of tolerance,
satisfying the critical assembly criteria while lowering manufacturing
complexity. In this paper, based on the number-theory method (NTM), a
Halton-set based Monte Carlo (MC) simulation is introduced in the accuracy
model of the L/R mechanism, aiming at improving analytical precision and
efficiency for tolerance synthesis. A design of experiment (DOE) based
tolerance synthesis approach is proposed. With initial tolerance determined
by capacity, sensitivities of different tolerance factors are generated
through the first DOE stage, and then applied to determine feasible tolerance
levels. The final tolerance assignments, like points scatted in
high-dimensioned space with inherent uniformity, are then produced through
uniform DOE in the second stage. Result shows that the majority of feasible
tolerance assignments generated have more relaxed tolerance, which can
facilitate the manufacturing process.