Chemical recycling via thermal processes such as pyrolysis
is a
potentially viable way to convert mixed streams of waste plastics
into usable fuels and chemicals. Unfortunately, experimentally measuring
product yields for real waste streams can be time- and cost-prohibitive,
and the yields are very sensitive to feed composition, especially
for certain types of plastics like poly(ethylene terephthalate) (PET)
and polyvinyl chloride (PVC). Models capable of predicting yields
and conversion from feed composition and reaction conditions have
potential as tools to prioritize resources to the most promising plastic
streams and to evaluate potential preseparation strategies to improve
yields. In this study, a data set consisting of 325 data points for
pyrolysis of plastic feeds was collected from the open literature.
The data set was divided into training and test sub data sets; the
training data were used to optimize the seven different machine learning
regression methods, and the testing data were used to evaluate the
accuracy of the resulting models. Of the seven types of models, eXtreme
Gradient Boosting (XGBoost) predicted the oil yield of the test set
with the highest accuracy, corresponding to a mean absolute error
(MAE) value of 9.1%. The optimized XGBoost model was then used to
predict the oil yields from real waste compositions found in Municipal
Recycling Facilities (MRFs) and the Rhine River. The dependence of
oil yields on composition was evaluated, and strategies for removing
PET and PVC were assessed as examples of how to use the model. Thermodynamic
analysis of a pyrolysis system capable of achieving oil yields predicted
using the machine-learned model showed that pyrolysis of Rhine River
plastics should be net exergy producing under most reasonable conditions.