Achieving injection molding interlayer strength via powder assisted hot isostatic pressing in material extrusion polyetheretherketone

Purpose The additive manufacturing process, such as fused filament fabrication based on material extrusion, fabricates the samples layer-by-layer. The various parameters in the process significantly affect the dimensions, structure and mechanical properties of the fabricated parts. The purpose of this paper is to investigate the surface and mechanical properties that can affect the contact characteristics with other materials during tribological tests. Design/methodology/approach The investigation of 3D-printed Polyetheretherketone (PEEK) includes the measurement of dimensions, microhardness, surface roughness, surface energy and tensile strength to define material characteristics. The crystallinity is measured using an X-ray diffractometer to understand the hardness behaviour. Findings The printing parameters affect its surface roughness, hardness and crystallinity. This change in parameters such as layer thickness and infill density impacts mechanical properties such as hardness and surface roughness, which will influence the contact mechanism with the counter body during any tribological test. The change in a single parameter during the sample fabrication and the change in the surface and mechanical properties are observed. Research limitations/implications The material cost plays an important role in conducting numerous destructive tests, which is a major limitation to conducting parameter optimisation by varying more parameters. The study is limited to the as-fabricated samples rather than finished samples and without any heat treatment. Achieving optimal parameters is integral to the success of additive manufacturing, ensuring the production of components with consistent performance. Practical implications The study aims at the application of 3D-printed PEEK for bush or journal bearings that can be directly used in practice. The mechanical properties discussed in this paper can fill the gap between theory and practice. Social implications The research provides all fundamental properties, including the printing parameters and their effect on the dimensions and surface structure, which are required to understand the material and its use. The results are consistent as at least four samples were tested for tribological behaviour. The conclusion is updated as per suggestions. Originality/value The study outlines the relationship between the change in layer thickness and infill density with changes in surface energy, surface roughness, hardness and tensile strength. The deformation and adhesion during the friction test depend on these properties.

show abstract

Modification of PEEK for implants: Strategies to improve mechanical, antibacterial, and osteogenic properties

Chen,

Luo,

Yuan

et al. 2024

Reviews on Advanced Materials Science

View full text Add to dashboard Cite

Poly-ether-ether-ketone (PEEK), a biomaterial renowned for its mechanical prowess and biocompatibility, is increasingly preferred for medical implants. Its natural bone-like mechanical property, ease of manipulation, and ability to mitigate stress shielding render it a standout replacement for titanium in dental implantology. Adding carbon fiber and graphene to PEEK can further enhance the mechanical properties of PEEK. However, the biological passivity of PEEK hampers its efficacy in bone repair, driving spurring research into surface modifications to enhance its bioactivity. Incorporating metal, inorganic, and organic antimicrobial agents is anticipated to bolster PEEK’s resistance to bacteria, thereby reducing the risk of acute postoperative infections and peri-implantitis. Apart from its antimicrobial activity, researchers have also investigated methods to enhance the osteogenic properties of PEEK. These approaches include surface modification and blending modification. Surface modification includes physical modification, chemical modification, and biologically active substance modification. These methods can further enhance the implant integration and durability, potentially improving patient outcomes. This overview examines PEEK’s processing techniques and highlights recent research achievements in improving its biomechanical, antibacterial, and osteogenic properties. Considering these strides, we argue that modified PEEK holds significant promise as a material for dental implants, charting an encouraging course for its clinical future.

show abstract

scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.

Contact Info

customersupport@researchsolutions.com

10624 S. Eastern Ave., Ste. A-614

Henderson, NV 89052, USA

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.

Blog Terms and Conditions API Terms Privacy Policy Contact Cookie Preferences Do Not Sell or Share My Personal Information

Made with 💙 for researchers

Part of the Research Solutions Family.

Achieving injection molding interlayer strength via powder assisted hot isostatic pressing in material extrusion polyetheretherketone

Cited by 3 publications

References 29 publications

Enhancing interlayer bonding and fibre dispersion of fibre-reinforced polyether-ether-ketone composites prepared by online mixing extrusion through screw configuration optimisation

Enhancing interlayer bonding and fibre dispersion of fibre-reinforced polyether-ether-ketone composites prepared by online mixing extrusion through screw configuration optimisation

Mechanical and surface characterisation of additively manufactured polyetheretherketone for the tribo test

Modification of PEEK for implants: Strategies to improve mechanical, antibacterial, and osteogenic properties

Contact Info

Product

Resources

About