Ethylene glycol (EG)-intercalated
layered double hydroxides (LDHs)
with various Ni/Al molar ratios were prepared by a microwave-assisted
ion exchange method. In comparison with the conventional ion exchange
method, this method can achieve a more ordered layered structure and
reduce the ion exchange time from 12 h to 30 min. The as-prepared
EG-intercalated LDHs were used as esterification catalysts to remove
naphthenic acids in crude oil. It is found that EG-intercalated LDHs
may act as nanosized intracrystalline catalytic microreactors, attributed
to the preintercalated EG which reduces the diffusion resistance,
the enlarged interlayer space which facilitates the access of naphthenic
acids, and metal catalytic sites in the layer. The confined interlayer
space enhances the collision between reactants and accelerates the
reaction. Therefore, EG-intercalated LDHs exhibit several times higher
acid removal ratio and EG conversion than nitrate LDHs. The increasing
Ni/Al ratio increases the amount of catalytic sites but decreases
the intercalated EG content, which imposes opposite effects on the
acid removal ratio. The catalysts and crude oil after reaction were
characterized, and the possible process of the intracrystalline catalytic
esterification was proposed.