A novel catalytic
oxidation process based on the Fenton reaction
(H2O2–FeSO4) was developed
to pretreat cellulose fibers for the preparation of cellulose nanofibrils
(CNF). In the so-called modified Fenton process, softwood bleached
kraft pulp (SWBK) fibers were utilized as individual microreactors
to carry out efficient in situ oxidation of cellulose chains, which
in turn facilitated nanofibrillation of fibers in subsequent mechanical
treatment. Ferrous ions were preloaded into the fiber cell wall by
adsorption and diffusion, which initiated the catalytic oxidation
of cellulose simultaneously inside the fiber cell wall structure when
hydrogen peroxide was introduced. The C2, C3, and C6-hydroxyl groups on the glucosyl of cellulose
chains were oxidized to carboxyl groups, which could enhance the separation
of micro/nanofibrils by increasing the electrostatic repulsion of
the fibrils. The carboxyl group content was found to increase from
39 to 56 mmol/kg after the oxidation pretreatment. The oxidation also
caused breakage of the 1,4-β-d-glucoside bonds of cellulose
chains and dramatically decreased the degree of polymerization (DP)
of the cellulose macromolecules. The oxidized SWBK fibers were well
dispersed into cellulose nanofibrils in the subsequent homogenization
treatment. The obtained CNF had a uniform distribution of cellulose
fibrils with an average diameter of less than 100 nm.