Acoustic Resonance in an Axial Multistage Compressor Leading to Non-Synchronous Blade Vibration

Self Cite

Non-synchronous blade vibrations have been observed in an experimental multi-stage high-speed compressor setup at part-speed conditions. A detailed numerical study has been carried out to understand the observed phenomenon by performing unsteady full-annulus Reynolds-Averaged Navier–Stokes (RANS) simulations of the whole setup using the solver elsA. Several operating conditions have been simulated to observe this kind of phenomena along a speedline of interest. Based on the simulation results, the physical source of the non-synchronous blade vibration is identified: An aerodynamic disturbance appears in a highly loaded downstream rotor and excites a spinning acoustic mode. A “lock-in” phenomenon occurs between the blade boundary layer oscillations and the spinning acoustic mode. The establishment of axially propagating acoustic waves can lead to a complex coupling mechanism and this phenomenon is highly relevant in understanding the multi-physical interactions appearing in modern compressors. It is shown that aerodynamic disturbances occurring downstream can lead to critical excitation of rotor blades in upstream stages due to an axially propagating acoustic wave. The paper includes the analysis of a relevant transient test and a detailed analysis of the numerical results. The study shows the capability and necessity of a full-annulus multistage simulation to understand the phenomenon.

Section: Introductionmentioning

confidence: 97%

Trapped Acoustic Modes in an Axial Multi-Stage Compressor Leading to Non-Synchronous Blade Vibrations

Fiquet

Aubert

Buffaz

et al. 2022

Self Cite

“…Non-synchronous forced response is a non-synchronous coupling mechanism in multistage compressors that has been observed between a trapped acoustic mode and a coincident structural vibration pattern [6]. The phenomenon is less relevant for fan applications.…”

Section: Introductionmentioning

confidence: 99%

UHBR Open-Test-Case Fan ECL5/CATANA

Pagès

Duquesne

Aubert

et al. 2022

The application of composite fans enables disruptive design possibilities but increases sensitivity to multi-physical resonance between aerodynamic, structure dynamic and acoustic phenomena. As a result, aeroelastic problems increasingly set the stability limit. Test cases of representative geometries without industrial restrictions are a key element of an open scientific culture but are currently non-existent in the turbomachinery community. In order to provide a multi-physical validation benchmark representative of near-future UHBR fan concepts, the open-test-case fan stage ECL5 was developed at Ecole Centrale de Lyon. The design intention was to develop a geometry with high efficiency and a wide stability range that can be realized using carbon fibre composites. This publication aims to introduce the final test case, which is currently fabricated and will be experimentally tested. The fan blades are composed of a laminate made of unidirectional carbon fibres and epoxy composite plies. Their structural properties and the ply orientations are presented. To characterize the test case, details are given on the aerodynamic design of the whole stage, structure dynamics of the fan and aeroelastic stability of the fan. These are obtained with a state-of-art industrial design process: static and modal FEM, RANS and LRANS simulations. Aerodynamic analysis focuses on performance and shows critical flow structures such as tip leakage flow, radial flow migration and flow separations. Mechanical modes of the fan are described and discussed in the context of aeroelastic interactions. Their frequency distribution is validated in terms of resonance risk with respect to synchronous vibration. The aeroelastic stability of the fan is evaluated at representative operating points with a systematic approach. Potential instabilities are observed far from the operating line and do not compromise experimental campaigns.

“…In other cases, the flow separation is not periodic in the diffuser and induces a non-periodic flow, as observed in a hydraulic turbine by [4] and in a centrifugal compressor by [5]. Another effect of separation is to increase the width of the blade wakes, which, in multistage configurations, can induce complex rotor-stator interactions all along the machine [6]. Finally, flow separation might also generate undesirable low-frequency noise.…”

Section: Introductionmentioning

confidence: 99%

Topology Rule-Based Methodology for Flow Separation Analysis in Turbomachinery

Duquesne

Chanéac

Mondin

et al. 2022

Boundary-layer flow separation is a common flow feature in many engineering applications. The consequences of flow separation in turbomachinery can be disastrous in terms of performance, stability and noise. In this context, flow separation is particularly difficult to understand because of its three-dimensional and confined aspects. Analyzing the skin friction lines is one key point to understanding and controlling this phenomenon. In the case of separation, the flow at the wall agglutinates around a manifold while the fluid from the boundary layer is ejected toward the flow away from the wall. The analysis of a three-dimensional separation zone based on topology is well addressed for a simple geometry. This paper aims at providing simple rules and methods, with a clear vocabulary based on mathematical background, to conduct a similar analysis with complex turbomachinery geometry (to understand a surface with a high genus). Such an analysis relies on physical principles that help in understanding the mechanisms of flow separation on complex geometries. This paper includes numerous typical turbomachinery surfaces: the stator row, vaneless diffuser, vaned diffuser, axial rotor and shrouded and unshrouded centrifugal impeller. Thanks to surface homeomorphisms, the generic examples presented can easily be converted into realistic shapes. Furthermore, classical turbomachinery problems are also addressed, such as periodicity or rotor clearance. In the last section, the proposed methodology is conducted on a radial diffuser of an industrial compressor. The flow at the wall is extracted from LES computations. This study presents the different closed separation zones in a high-efficiency operating condition.