CO hydrogenation to isobutyl alcohol is a promising route
for CO
transformation to high value-added products. However, the formation
mechanism of isobutyl alcohol is complex, and its synthesis requires
complex catalysts and harsh reaction conditions, which hinders the
identification of active sites. Herein, we efficiently synthesized
isobutyl alcohol under mild conditions over a simple Cu–ZrO2 catalyst by decreasing the Cu loading. The space–time
yield (STY) of isobutyl alcohol using an optimal CZ-0.11 catalyst
was as high as 61.3 g·Lcat
–1·h–1 with a CO conversion of 19.2%, far surpassing the
STY of the state-of-the-art isobutyl alcohol synthesis (44.6 g·Lcat
–1·h–1) under harsh
conditions. Decreasing the Cu loading increased the distribution of
smaller Cu particles and clarified the structure–activity relationship
of Cu–Zr interactions for isobutyl alcohol synthesis. The enhanced
Cu–Zr interaction led to the formation of more electron-deficient
Cu species on the CZ-0.11 catalyst, which enriched the linearly adsorbed
CO on Cu, as demonstrated by in situ diffuse reflectance infrared
Fourier-transform spectroscopy. Experimental and theoretical results
revealed that coupling of the bicarbonate species on ZrO2 with the linearly adsorbed CO species on electron-deficient Cu clusters
promoted the formation of C2 intermediates and finally
produced isobutyl alcohol through rapid β-addition. These insights
into the active sites for CO hydrogenation to isobutyl alcohol may
guide further catalyst designs.