Nowadays, it is common
to analyze crystallization processes and
crystalline products using two-dimensional image analysis. Various
techniques exist but they are not fundamentally capable of capturing
the full morphology of particles due to their limitation in two dimensions.
This is particularly true when complex shapes, e.g., through agglomeration
or broken crystals, occur. Here, an approach is presented in which
potash alum crystals are sampled from a laboratory-scale reactor at
six time points over the course of a crystallization process. Three-dimensional
(3D) images of all crystals in the samples were obtained by microcomputed
tomography and used for morphological characterization. The method
directly yields volume and surface area distributions without the
need for any assumption regarding particle morphology. Applying geometric
crystal models allowed for a more detailed analysis of the crystals.
In the example considered, it was shown that most crystals assumed
nonideal shapes over the course of the process. The supporting model
provides indication that the shapes approach ideality through face-independent
crystal growth. Overall, more than 11 000 crystals were analyzed.
In general, this work aims at demonstrating the potential of crystal
analysis by means of microcomputed tomography and 3D image analysis.