Additive manufacturing of carbon fiber reinforced ceramic matrix composites based on fused filament fabrication

Freudenberg, Wolfgang; Wich, Felix; Langhof, Nico; Schafföner, Stefan

doi:10.1016/j.jeurceramsoc.2021.12.005

Cited by 39 publications

(12 citation statements)

References 16 publications

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“…Moreover, its melting point is calculated at 230 °C to 250 °C. Extensive researches have focused on the use of PEEK impellers in centrifugal pumps for medical applications because of the enhanced strength and durability they provide [72][73][74][75][76].…”

Section: Peek (Polyether Ether Ketonementioning

confidence: 99%

Challenges and Opportunities in Additive Manufacturing Polymer Technology: A Review Based on Optimization Perspective

Raja

Rajan

2023

Advances in Polymer Technology

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In the emerging modern technology of additive manufacturing, the need for optimization can be found in literature in many places. Additive manufacturing (AM) is making an object layer by layer directly from digital data. Previous works of literature have classified additive manufacturing processes into seven types. However, there is a lack of comprehensive review describing the optimization challenges and opportunities in the material extrusion process (polymer technology) and also the need for FDM polymer materials application in impeller making. In this review paper, a specific optimization method called multicriteria decision-making (MCDM) from the mathematical programming technique used in additive manufacturing polymer technology (AMPT) is discussed. The other topics such as different types of optimization techniques, applications of different MCDM tools and their applications in different fields including AM, and the optimization challenges and opportunities in AMPT particularly impeller application are discussed.

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Section: Peek (Polyether Ether Ketonementioning

confidence: 99%

Challenges and Opportunities in Additive Manufacturing Polymer Technology: A Review Based on Optimization Perspective

Raja

Rajan

2023

Advances in Polymer Technology

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“…Namely, a handful of such commercial systems exist for printing of PMCs with continuous carbon fiber reinforcements (e.g., MarkForged, Desktop Metal Fiber, and Continuous Composites CF3D). 243,[249][250][251][252] The feedstock is comprised of either thermoplastic or thermoset polymers matrix and polyacrylonitrile (PAN)-derived C f reinforcements. In the case of thermoplastics, heat is used to melt to extrude, followed by solidification of a polymer matrix (MarkForged, Desktop Metal Fiber).…”

Section: Fiber Reinforcementsmentioning

confidence: 99%

Future directions in ceramic additive manufacturing: Fiber reinforcements and artificial intelligence

Rueschhoff,

Baldwin,

Hardin

et al. 2023

J Am Ceram Soc.

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Research in the field of ceramic additive manufacturing (AM) has been rapidly accelerating, resulting in hundreds of publications and review articles in recent years. While strides have been made in forming near‐net and complex‐shaped ceramic components, challenges remain that inhibit more widespread implementation. In this perspective, we provide a meta‐analysis of recent review articles and highlight a deficiency in two areas of promising future directions to address remaining challenges. The first is incorporation of fiber reinforcements in printed parts to overcome the challenges of poor mechanical performance of monolithic ceramics. Recent work in the area has shown promise incorporating discrete fiber reinforcements as an easier use case given existing equipment limitations, but continuous fibers are needed to reach full toughness potential. Here, we overview some options and future directions bases on success in polymer composites. Second, artificial intelligence (AI) approaches, including machine learning (ML), are suggested in order to accelerate feedstock development and process optimization. While there has been very limited work to date in utilizing AI/ML techniques for ceramic AM, again inspiration and lessons learned are drawn from the polymer AM community.

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“…Three-dimensional printing is an additive manufacturing (AM) method [ 1 , 2 ] that can produce products rapidly, compared to traditional subtractive manufacturing, is another technological revolution in the manufacturing field. It shows the vitality and potential of personalized creation in the new era, and has been widely used in mold manufacturing, aerospace, automobiles, home appliances, medical and other fields.…”

Section: Introductionmentioning

confidence: 99%

Preparation and Process Parameter Optimization of Continuous Carbon Fiber-Reinforced Polycarbonate Prepreg Filament

et al. 2023

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Continuous fiber-reinforced composite 3D printing (CFRC 3DP) has become a hot topic of interest for many experts and scholars. Continuous fiber-reinforced prepreg filament (CFRPF) for printing needs to be prepared in advance. In this paper, on the basis of the resin fusion impregnation theory, a fabrication device was designed for continuous carbon fiber-reinforced polycarbonate prepreg filament (CCFRPF). Then, according to the orthogonal test and the TOPSIS entropy weight optimization theory, the optimization method for CFRPF/PC preparation process parameters was proposed, and the relationship between the preparation process parameters and the performance indexes was discussed. The results show that when preparing CCFRPF/PC, the weight of diameter performance index is the largest, about 0.75. The optimal combination of process parameters for CCFRPF/PC is, respectively, 285 °C for the outlet mold temperature, 305 °C for the impregnation mold temperature, and 1 m/min for the winding speed. In this case, the diameter, roundness, minimum curvature radius and tensile strength of 0.375 mm, 29.4 μm, 9.775 mm and 1298 MPa were achieved, respectively.

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Additive manufacturing of carbon fiber reinforced ceramic matrix composites based on fused filament fabrication

Cited by 39 publications

References 16 publications

Challenges and Opportunities in Additive Manufacturing Polymer Technology: A Review Based on Optimization Perspective

Challenges and Opportunities in Additive Manufacturing Polymer Technology: A Review Based on Optimization Perspective

Future directions in ceramic additive manufacturing: Fiber reinforcements and artificial intelligence

Preparation and Process Parameter Optimization of Continuous Carbon Fiber-Reinforced Polycarbonate Prepreg Filament

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