Additive manufacturing of fiber reinforced ceramic matrix composites: Advances, challenges, and prospects

Wang, Wenqing; Zhang, Lu; Dong, Xingjie; Wu, Jianqin; Zhou, Qing; Li, Suwen; Shen, Chujing; Liu, Wei; Wang, Gang; He, Rujie

doi:10.1016/j.ceramint.2022.04.146

Cited by 55 publications

(21 citation statements)

References 92 publications

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“…BJ is a method of selectively spraying a binder onto the powder using a nozzle based on a ceramic‐based powder bed, and then spreading and depositing the powder and binder layer by layer to form a blank 128,129 . Material extrusion includes fused filament manufacturing (FFF), extrusion free forming (EFF), and direct ink writing (DIW) 130,131 . EFF and DIW use a ceramic paste mixed with reinforced fibers as the base material, and the filament is extruded by a nozzle and deposited layer by layer to form a ceramic blank and then combined with the sintering process to densify the ceramic material 132,133 .…”

Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

“…FFF takes ceramic powder and adhesive filament as raw materials, makes them flowable by heating, extrudes the melt through the nozzle, and deposits layer by layer on the platform to form ceramic billets 134,135 . Compared with the traditional technology, additive manufacturing has the advantages of less processing procedures, short processing cycle, no need for molds, and processing of complex structures 130 . However, the mechanical properties of ceramic materials prepared by additive manufacturing are poor, and large‐scale preparation cannot be realized.…”

Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

“…However, the mechanical properties of ceramic materials prepared by additive manufacturing are poor, and large‐scale preparation cannot be realized. These problems seriously limit the application of additive manufacturing in ceramic materials preparation 130 …”

Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

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Research and application of biomimetic modified ceramics and ceramic composites: A review

Li,

Guo,

Huang

et al. 2023

J Am Ceram Soc.

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Ceramic materials are widely used in engineering field because of their good physical and chemical properties. The poor mechanical properties of traditional ceramics seriously limit the development of ceramic materials and have attracted extensive attention since its birth. The development of high toughness, light weight, and functional ceramic materials has long been the pursuit of materials scientists. Since ancient times, nature has been the source of all kinds of human technological ideas, engineering principles, and major inventions. The functional structure of biology provides a good research object for the bionic design and preparation of ceramic materials. Therefore, it is necessary to summarize the functional structures and mechanisms in nature and biomimetic preparation technology. The purpose of this review is to provide guidance for the functionalized biomimetic design and efficient preparation of ceramic materials. Some typical functional examples in nature are introduced in detail, and several representative biomimetic preparation methods are listed. Finally, the performance and application status of biomimetic ceramics are summarized, and the future development direction of biomimetic ceramic materials is prospected.

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Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

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Research and application of biomimetic modified ceramics and ceramic composites: A review

Li,

Guo,

Huang

et al. 2023

J Am Ceram Soc.

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“…Different from indirect AM, direct AM methods including fabrication of fiber reinforced Si 3 N 4 ceramic matrix composite green part by various AM technologies, debinding, and sintering. Whether indirect AM or direct AM, the introduction of high‐strength, high elasticity fibers (including short and continuous fibers) as reinforcements is an effective method to improve the toughness and reliability of Si 3 N 4 ceramics 104 . In the future, AM of fiber‐reinforced Si 3 N 4 ceramics will have broad prospects due to its excellent material properties and wide application.…”

Section: Perspectivesmentioning

confidence: 99%

“…The flexural strength of the Si 3 N 4 -SiC/SiO 2 composites improved significantly with forcements is an effective method to improve the toughness and reliability of Si 3 N 4 ceramics. 104 In the future, AM of fiber-reinforced Si 3 N 4 ceramics will have broad prospects due to its excellent material properties and wide application.…”

Section: Densification and Strengtheningmentioning

confidence: 99%

Additive manufacturing of silicon nitride ceramics: A review of advances and perspectives

Dong

et al. 2022

Int J Applied Ceramic Tech

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Silicon nitride (Si 3 N 4 ) ceramic has been widely applied in various engineering fields. The emergence of additive manufacturing (AM) technologies provides an innovative approach for the fabrication of complex-shaped Si 3 N 4 ceramic components. This article systematically reviews the advances of the AM of Si 3 N 4 ceramic in recent years and forecasts the potential perspectives in this field. This review aims to motivate future research and development for the AM of Si 3 N 4 ceramic.

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Continuous Carbon Fiber Reinforced SiC Ceramic Matrix Composites by Vertical Fiber Laying Combined with Material Extrusion 3D Printing

Li,

Wang,

Gao

et al. 2024

Adv Eng Mater

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3D printing was reported in the fabrication of continuous carbon fiber reinforced silicon carbide ceramic matrix composites (Cf/SiC CMCs), however, there are layer defects in the 3D printed materials, manifested as weak mechanical properties between layers. Therefore, it is essential and urgent to study how to improve the mechanical properties of 3D printed Cf/SiC CMCs at the layers. In this paper, a novel processing technique which combined vertical fiber laying method with material extrusion (ME) 3D printing was proposed to manufacture Cf/SiC CMCs. Firstly, a self‐developed 3D printing fixed‐axis rotating lifting synchronizer was adopted. The vertical fiber laying of continuous carbon fibers (Cf) in Z‐direction was introduced into the X‐Y printing plane. Cf bundles were fixed to a fixed block through a vertical bundle splitter after passing through a rotating transport system. A self‐developed fixed‐axis rotating lifting synchronizer was utilized to achieve the fixed‐axis transportation of Cf. The internal gear drove the link to rotate to avoid the nozzle path, and the bolt was lifted after completing one layer of printing. Five cycles of precursor infiltration and pyrolysis (PIP) were performed to achieve the densification of Cf/SiC CMCs. The effects of Cf bundle numbers on the flexural strength and fracture work of Cf/SiC CMCs were studied. The best performing composite is Cf/SiC CMC with 6 bundles, and the maximum flexural strength and fracture work is 63.84 ± 6.62 MPa and 1291.99 ± 161.39 J/m3, respectively. Compared with pure SiC, the fracture work of Cf/SiC CMC was increased by 2.54 times. This new idea presented in this study lay the future for the preparation of Cf/SiC CMCs.This article is protected by copyright. All rights reserved.

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Additive manufacturing of fiber reinforced ceramic matrix composites: Advances, challenges, and prospects

Cited by 55 publications

References 92 publications

Research and application of biomimetic modified ceramics and ceramic composites: A review

Research and application of biomimetic modified ceramics and ceramic composites: A review

Additive manufacturing of silicon nitride ceramics: A review of advances and perspectives

Continuous Carbon Fiber Reinforced SiC Ceramic Matrix Composites by Vertical Fiber Laying Combined with Material Extrusion 3D Printing

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