The recycling of post-industrial waste poly(lactic acid)
(PI-PLA)
from coffee machine pods into electroanalytical sensors for the detection
of caffeine in real tea and coffee samples is reported herein. The
PI-PLA is transformed into both nonconductive and conductive filaments
to produce full electroanalytical cells, including additively manufactured
electrodes (AMEs). The electroanalytical cell was designed utilizing
separate prints for the cell body and electrodes to increase the recyclability
of the system. The cell body made from nonconductive filament was
able to be recycled three times before the feedstock-induced print
failure. Three bespoke formulations of conductive filament were produced,
with the PI-PLA (61.62 wt %), carbon black (CB, 29.60 wt %), and poly(ethylene
succinate) (PES, 8.78 wt %) chosen as the most suitable for use due
to its equivalent electrochemical performance, lower material cost,
and improved thermal stability compared to the filaments with higher
PES loading and ability to be printable. It was shown that this system
could detect caffeine with a sensitivity of 0.055 ± 0.001 μA
μM–1, a limit of detection of 0.23 μM,
a limit of quantification of 0.76 μM, and a relative standard
deviation of 3.14% after activation. Interestingly, the nonactivated
8.78% PES electrodes produced significantly better results in this
regard than the activated commercial filament toward the detection
of caffeine. The activated 8.78% PES electrode was shown to be able
to detect the caffeine content in real and spiked Earl Grey tea and
Arabica coffee samples with excellent recoveries (96.7–102%).
This work reports a paradigm shift in the way AM, electrochemical
research, and sustainability can synergize and feed into part of a
circular economy, akin to a circular economy electrochemistry.