For lasting holdfast attachment, the mussel Mytilus californianus coats its byssal threads with a protective cuticle 2-5 μm thick that is 4-6 times stiffer than the underlying collagen fibers. Although cuticle hardness (0.1 GPa) and stiffness (2 GPa) resemble those observed in related mussels, a more effective dispersion of microdamage enables M. californianus byssal threads to sustain strains to almost 120% before cuticle rupture occurs. Underlying factors for the superior damage tolerance of the byssal cuticle were explored in its microarchitecture and in the cuticular protein, mcfp-1. Cuticle microstructure was distinctly granular, with granule diameters (∼200 nm) only a quarter of those in M. galloprovincialis cuticle, for example. Compared with homologous proteins in related mussel species, mcfp-1 from M. californianus had a similar mass (∼92 kDa) and number of tandemly repeated decapeptides, and contained the same post-translational modifications, namely, trans-4-hydroxyproline, trans-2, and 3,. The prominence of isoleucine in mcfp-1, however, distinguished it from homologues in other species. The complete protein sequence deduced from cDNAs for two related variants revealed a highly conserved consensus decapeptide PKISYPPTYK that is repeated 64 times and differs slightly from the consensus peptide (AKPSYPPTYK) of both M. galloprovincialis and M. edulis proteins.Coatings, especially thin coatings, provide little in the way of mechanical support for bulk materials loaded in tension or compression. They can, however, make a substantial contribution to material durability, especially in abrasive, corrosive, desiccated, or hydrolytic environments (1). Specialized coatings are present on most exposed biological surfaces, including the waxy cuticles on plant leaves (2) and insect exoskeletons (3), the enamel on teeth (4), the periostracum on seashells (5), and the epidermis of skin (6). A cuticle ∼5 μm thick coats all exposed surfaces of the byssus (7), a fibrous holdfast in marine mussels ( Figure 1A) that provides tenacity against the lift and drag forces of waves. The byssal cuticle serves to protect against at least two forms of deterioration: microbial attack and abrasion by suspended sand particles (8,9).Like other Mytilus species, M. californianus lives attached to rocks in the surf zone. However, the bigger waves and 10-fold higher wave impacts of the Californian surf (10), subject the California mussel byssus to significantly more deformation in tension and abrasion by suspended sand. Given that strains of 10-70% are common in byssal threads (11), a better † This work was funded in part by grants from the National Institutes of Health R01 DE 015415 and DE018468. ‡ Data were deposited as GenBank accession numbers AY960601 and AY960602. understanding of the adaptive mechanisms that exist in the cuticle for mitigating damage at high strains has fundamental scientific and technological value. Cuticles that rupture in strain quickly lose their ability to protect against deterioration. A recent compar...