Real-world post-consumer mixed plastics and a simulated mixture of plastics were processed in a two-stage pyrolysis-catalysis fixed bed reactor in the presence of a Zeolite HZSM-5 catalyst.In addition, single plastic polyethylene, polypropylene, polystyrene and polyethylene terephthalate were also processed in the two-stage reactor. The product yield, composition and hydrocarbon distribution of the product oil was obtained in relation to plastic type. Non-catalytic pyrolysis of the plastics produced a high yield of an oil\wax product in the range, 81-97 wt. %. Addition of the catalyst reduced the yield of oil to between 44-51 wt.%, with an increase in gas yield from cracking of the oil volatiles.However, the condensed oils produced from pyrolysis-catalysis were enriched with lower molecular weight (C 5 -C 15 ) hydrocarbons and were markedly more aromatic in composition with a high proportion of single ring aromatic hydrocarbons. Comparison of the results from pyrolysis and pyrolysis-catalysis of the simulated mixture of plastics with the data obtained for the individual plastics showed that significant interaction between the plastics occurred in the mixture with higher C 2 -C 4 gas yield and higher aromatic content in the oils than expected from the proportions of the individual plastics in the mixture.
INTRODUCTIONGlobal energy use is expected to continue to rise over the next two decades, including an increase in the demand for transport fuels. 1 The production of transport fuels from biomass and wastes offers alternatives to the production of liquid fuels from petroleum. One such source for liquid transport fuels is the processing of waste plastics, through "tertiary recycling" which thermally process the waste plastics to produce fuels and chemicals from a material that was originally produced from petroleum.Post-consumer plastic waste generation in Europe is approximately 25 million tonnes per year, of which 6.6 million tonnes are recycled mainly through mechanical recycling, 8.9 million tonnes are processed by energy recovery facilities and 9.6 million tonnes are disposed to landfill. 2 Municipal solid waste contains post-consumer plastics which consist of mainly, high-density polyethylene (HDPE), low density polyethylene (LDPE), polypropylene (PP), polystyrene (PS), polyvinylchloride (PVC) and polyethylene terephthalate (PET).
3Pyrolysis is a form of tertiary recycling undertaken in the absence of oxygen and leads to the thermal degradation of the plastic. The process of pyrolysis produces cracking of the high molecular weight polymer chain to low molecular weight hydrocarbon oils and gases.Tertiary recycling implies that the product oils and gases can be re-processed at a petroleum refinery to produce liquid fuels, plastics and chemicals. 4 The pyrolysis process for the treatment of waste plastics has been described as one of the most suitable options for the preservation of petroleum resources and an environmentally acceptable treatment of waste.
3,5The pyrolysis of waste plastics has been c...