CuCr alloys are the predominant contact materials for medium-voltage, high-current vacuum interrupters (VIs) due to the unique combination of the properties of the two constituents. [1] With the decreasing of the grain size, the properties of the CuCr materials can be improved significantly. Rieder et al. reported that the maximum chopping current decreased and the breakdown field increased significantly when the size of Cr particles in CuCr contact materials were reduced from about 150 to 36 lm. [2] The microstructure of conventional CuCr materials prepared by powder metallurgy mainly depends on original Cu and Cr powders. CuCr materials, manufactured by arc melting with a grain size of 15±30 lm, have better performance than that of conventional CuCr materials with a grain size 74±150 lm. [3] Because of the limitation of cooling rate, the grain size of the CuCr contact materials manufactured by arc melting technique cannot be fine further. Mechanical milling/alloying, which was first developed by Benjamin for the production of complex oxide dispersion strengthened alloys, is found to be particularly suitable for yielding relatively large quantities of the powders with nanocrystalline grains. [4] In this paper, nanocrystalline CuCr50(nc-CuCr50) contact material were prepared by mechanical alloying and hot press sintering techniques(HPS). The properties and microstructure as well as surface morphology of nc-CuCr50 prepared by HPS after arcing were investigated.Results: Figure 1 shows the XRD patterns of the original and milled Cu, Cr powders and the nc-CuCr50 sample. The diffraction peaks of Cu and Cr powders were broadened and lowered significantly after high energy milling, indicating a decreasing of the grain size. For the nc-CuCr50 specimen, the intensity of diffraction peaks is similar to that of milled powder, the broadened and lowered peaks show that the grain size is small. Based on TEM results, as shown in Figure 2, the grain size was less than 50 nm, which is in good agreement with the results of XRD.
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