Protonic ceramic fuel cells (PCFCs)
show great promise
as a technology
for clean power generation. However, the sluggish reaction kinetics
and instability of the cathodes continue to impede their commercialization.
Here, we report a multiphase nanocomposite produced through dual self-assembly,
which serves as a highly active and durable cathode for PCFCs. During
cathode sintering, self-assembly takes place to create a composite
consisting of PrNi0.5Co0.5O3‑δ (PNC), BaCe0.7Zr0.1Y0.2O3‑δ (BCZY), and PrO
x
nanoparticles. Compared
to the single-phase PNC cathode, this cathode demonstrates enhanced
performance with a reduction of 49.1% in ohmic resistance and 48.5%
in polarization resistance at 700 °C. This outcome is attributed
to improved oxygen surface exchange kinetics and electrolyte–cathode
interface strength. Furthermore, the self-assembled cathode in the
single cell exhibits a 33.3% increase in power output relative to
that of the PNC cathode cell. More interestingly, the cell displays
performance activation during 400 h of operation, resulting in a power
output increase of 27.5%. The cathode is revealed to be further self-assembled
during operation in the post-mortem analysis, featuring an in situ-formed
needle-like nanocomposite composed of BaPrO3 and BCZY.
This work presents an innovative approach to nanocomposite self-assembly
for potential use in PCFC cathode applications.