Advances in Single-Diameter Well Technology: The Next Step to Cost-Effective Optimization

Abstract

From inception, solid expandable tubular technology has been touted as a game-changing technology. The logical end result of the technology, a single-diameter well, consists of a casing string with the same diameter at the top of the well as at total depth (TD). However, many drilling operators were reluctant to embrace even the basic solid expandable tubular concept without any track record, coupled with what they saw as the inherent risks. Now, after five years of commercial installations, solid expandable tubular technology has proven to be a viable and economically feasible alternative to conventional drilling technology. In the majority of these installations, solid expandable tubulars have been deployed as a contingency to save a well when conventional technology failed. While this type of application is appropriate, operators do not reap the full advantage of all the benefits solid expandable tubular technology offers when integrated as part of the well plan. A crucial step in the acceptance of expandable tubulars as a viable well construction method is to plan the system into the initial well design. In order for the tubulars to be planned into the original well design, operators must understand the compelling economic business cases for the application as well as accept the level of risk. The proven track record has helped mitigate the risk level for many operators, who are now focusing on the value proposition this technology provides. Operators must be comfortable with solid expandable technology in order to make the necessary leap of faith to the single-diameter well. This paper will present the progress of monobore technology up to the present. It will discuss the stages achieved and those that still must be overcome to make this technology feasible. The paper will demonstrate that with solid expandable tubular and monobore technology, operators in general and deepwater operators in particular, will be able to maximize reservoir potential and lower drilling costs when using this value-added technology. Process check A useful tool in helping delineate any new concept is a technology roadmap. In its generic form, a roadmap shows a starting point, a route, points of interest along the way, mileage, and a final destination. For the single-diameter well, the technology roadmap uses variants of the same elements. Beginning with the destination in mind, which is the ultimate high-end evolution of the technology, a series of building blocks progressively arrayed along a timeline illustrate the transition of the technology from its current state to the final product. Milestones earmark advancement positioned at key junctions. In most cases independent, yet parallel, progressions may be necessary to realize the final iteration of a technology. Elements generally considered in this mapping process include the following:Where is the final destination?Is there a solid fundamental value proposition or business case to progress the technology?What is the status of the existing technology?Are ancillary technologies needed?Where are there existing gaps?What are the influencers, enablers, blockers?What are the risk factors? Once compiled, this information can be disseminated for communicating to others strategic intent, identifying problem areas, gauging overall progress, and maintaining overall development focus. Progressing this technology requires that the industry recognizes a cohesive plan that demonstrates with credibility that achievement is possible. While the dynamics within our industry are multiple and complex, a technology roadmap provides a starting point and common ground for discussion. Openly communicating the plan and providing updates with milestone progress encourages active and constructive challenges between all perspective peer groups. This open exchange encourages a broader understanding of the core issues that impact application evaluation, design configuration, and accelerate uptake times. As a whole, a better understood, more broadly-based solution emerges.

Realizing Single-Diameter Wellbore Technology

“…Proving reliability and establishing economic advantage of expandable technology reinforces the projected potential of the single-diameter concept that will usher in a paradigm shift in wellbore construction 6 and field development. The proficiency being gained with this unique and exclusive technology serves to further its evolution.…”

Experimental Study of Expanded T5-6063 Aluminum Tubes With Transverse Holes

“…Moreover, this technology is used to increase the rate of production by enlarging the volume of the production tubing as well as sand control screens in open holes. Several studies related to SETT have been performed over the last two decades 2–5 and proved its viability in field applications 6–12 . However, very limited studies dealing with expansion of sand control screens have been conducted 11 …”