Monolithic
nanoporous iron was prepared via carbothermal reduction
of interpenetrating networks of polybenzoxazine and iron oxide nanoparticles.
Excess carbon was burned off at 600 °C in air, and oxides produced
from partial oxidation of the Fe(0) network were reduced back to Fe(0)
with H2 at different temperatures (temp) ranging
from 300 to 1300 °C. Samples were carbon-free, for temp > 400 °C also oxide-free, and are referred to according
to
the final H2-reduction temperature as Fe-temp. Fe-temp monoliths were infiltrated with perchlorates,
dried exhaustively and were ignited with a flame in open air. Most
experimentation was conducted with LiClO4. Depending on temp, monoliths fizzled out (≤400 °C), exploded
violently (500–900 °C) or behaved as thermites (≥950
°C). Samples sealed in evacuated tubes did not explode, while
if sealed under N2 the explosive effect was intensified.
Thus, explosive behavior was attributed to rapid heating and expansion
of gas filling nanoporous space. However, although that condition
was necessary for explosive behavior, it was not sufficient. Based
on SEM, particle sizes via N2 sorption, electrical conductivity
measurements and mechanical strength data under quasi-static compression,
it was concluded that the boundaries between the three types of behavior
after ignition were associated with (a) mild sintering (fizzling/explosive
boundary at around 500 °C); and, (b) melting-like fusion of skeletal
nanoparticles (explosive/thermite boundary at around 950 °C).
Overall, mechanically weaker networks fizzled out; too strong behaved
as thermites; networks of intermediate strength exploded. For thermite
behavior in particular, other factors may be also at play, such as
a combination of reduced porosity, a substoichiometric amount of LiClO4 and a slower heat release rate. The latter was supported
by TGA data in O2 and was attributed to a slower rate of
oxidation of progressively thicker nanostructures as the H2-reduction temperature increased.