A pleated filter bag is often used to treat exhaust gas in many industrial applications, due to its fairly high dust collection efficiency and relatively low pressure drop. This work deals with the optimum pleating geometries of a pleated filter made with a newly developed PTFE/glass composite filter. It was found that pleating geometries, including pleat height and pleat pitch, directly affect the cleaning efficiency. The design index, a, which stands for the ratio of pleat height to pleat pitch, is 1.48 for optimum operation. When the a value was higher than 1.48, the pressure drop across the pleated filter medium increased, resulting in a decreased cleaning interval due to the difficulty of filter cleaning. Therefore, it is necessary that the optimum pleating geometry should be determined by employing the dimensionless parameter, a, in the design of cartridge filters.Implications: A pleated filter bag is often used to treat exhaust gas in many industrial applications due to its fairly high dust collection efficiency and relatively low pressure drop. The present paper introduces an optimum design configuration to make a pleated filter with newly developed PTFE/glass composite filter media. A dimensionless parameter that is the ratio of pleat height to pleat pitch should be considered to make the best quality pleated filter.