Anion exchange membrane
water electrolyzers (AEMWEs) have an intrinsic
advantage over acidic proton exchange membrane water electrolyzers
through their ability to use inexpensive, stable materials such as
stainless steel (SS) to catalyze the sluggish oxygen evolution reaction
(OER). As such, the study of active oxide layers on SS has garnered
great interest. Potential cycling is a means to create such active
oxide layers in situ as they are readily formed in
alkaline solutions when exposed to elevated potentials. Cycling conditions
in the literature are rife with unexplained variations, and a complete
account of how these variations affect the activity and constitution
of SS oxide layers remains unreported, along with their influence
on AEMWE performance. In this paper, we seek to fill this gap in the
literature by strategically cycling SS felt (SSF) electrodes under
different scan rates and ranges. The SSF anodes were rapidly activated
within the first 50 cycles, as shown by the 10-fold decline in charge
transfer resistance, and the subsequent 1000 cycles tuned the metal
oxide surface composition. Cycling the Ni redox couple (RC) increases
Ni content, which is further enhanced by lowering the cycling rate,
while cycling the Fe RC increases Cr content. Fair OER activity was
uncovered through cycling the Ni RC, while Fe cycling produced SSF
electrodes active toward both the OER and the hydrogen evolution reaction
(HER). This indicates that inert SSF electrodes can be activated to
become efficient OER and HER electrodes. To this effect, a single-cell
AEMWE without any traditional catalyst or ionomer generated 1.0 A
cm–2 at 1.94 V ± 13.3 mV with an SSF anode,
showing a fair performance for a cell free of critical raw materials.