Aluminide Thermal Barrier Coating for High Temperature Performance of MAR 247 Nickel Based Superalloy

Kopeć, Mateusz; Kukla, Dominik; Yuan, Xiaohui; Rejmer, Wojciech; Kowalewski, Zbigniew L.; Senderowski, C.

doi:10.3390/coatings11010048

Cited by 34 publications

(25 citation statements)

References 39 publications

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“…Aluminide coatings were obtained using the CVD process and Ion-Bond setup (Ion Bond Bernex BPX Pro 325 S, IHI Ion bond AG, Olten, Switzerland) located in the Materials Testing Laboratory for the Aviation Industry of the Rzeszów University of Technology, Poland. The optimized CVD parameters were obtained for the hydrogen protective atmosphere, with a deposition time of 8 and 12 h at the temperature of 1040 °C and internal pressure of 150 mbar [ 27 ]. The microstructural observations and chemical composition analysis were performed using a Hitachi 2600N scanning electron microscope with an energy dispersive spectroscopy (EDS) attachment (Oxford Instruments, Oxford, UK).…”

Section: Methodsmentioning

confidence: 99%

“…Such tests enabled the characterization of the mechanical properties of three different initial microstructures and two different thicknesses of NiAl coating obtained by using the CVD process with optimized parameters presented in the authors’ previous paper [ 26 ] and assessed the effectiveness of the eddy current method for in situ measurements that allow the identification of areas of potential crack. The specific microstructures and coating thicknesses were used in this paper due to their superior high temperature performance reported by authors in a different paper [ 27 ].…”

Section: Introductionmentioning

confidence: 99%

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Nondestructive Methodology for Identification of Local Discontinuities in Aluminide Layer-Coated MAR 247 during Its Fatigue Performance

et al. 2021

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In this paper, the fatigue performance of the aluminide layer-coated and as-received MAR 247 nickel superalloy with three different initial microstructures (fine grain, coarse grain and column-structured grain) was monitored using nondestructive, eddy current methods. The aluminide layers of 20 and 40 µm were obtained through the chemical vapor deposition (CVD) process in the hydrogen protective atmosphere for 8 and 12 h at the temperature of 1040 °C and internal pressure of 150 mbar. A microstructure of MAR 247 nickel superalloy and the coating were characterized using light optical microscopy (LOM), scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). It was found that fatigue performance was mainly driven by the initial microstructure of MAR 247 nickel superalloy and the thickness of the aluminide layer. Furthermore, the elaborated methodology allowed in situ eddy current measurements that enabled us to localize the area with potential crack initiation and its propagation during 60,000 loading cycles.

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Section: Methodsmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Nondestructive Methodology for Identification of Local Discontinuities in Aluminide Layer-Coated MAR 247 during Its Fatigue Performance

et al. 2021

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“…Polycrystalline: any study that deals with a superalloy having a polycrystal grain structure [3,5,7,12,33,46,47,53,55,57,67] Comparative studies: any study that has done a comparison on different properties, manufacturing methods, casting conditions, alloys, or any other parameters [1-3, 10, 11, 13, 16, 19-23, 25, 30, 33-36, 39, 45, 47, 52, 53, 57, 66, 74-78] 1 st generation superalloy: any study that has used a 1 st generation superalloy [1, 3, 5-7, 10, 11, 13, 30-35, 40, 42, 43, 49, 79] 2 nd generation superalloy: any study that has used a 2 nd generation superalloy [16, 19, 20, 22, 23, 28, 29, 33, 36-38, 43, 56, 68] 3 rd generation superalloy: any study that has used a 3 rd generation superalloy [8,21,50] 4 th generation superalloy: any study that has used a 4 th generation superalloy [23,51,77] 4…”

Section: Research Areamentioning

confidence: 99%

“…Studies have been done in this regard to investigate how the application of such coats can affect different mechanical properties of the alloy. One such study [53] performed fatigue and creep tests in order to examine, determine, and compare the mechanical properties of the Ni-superalloy MAR247 in its as-cast and coated state where a coating of aluminide layer was given. A 20 μm thick aluminide layer was seen to be given as a coating by means of CVD process.…”

Section: Manufacturing Process and Process Parametersmentioning

confidence: 99%

Recent Advancements in the Field of Ni‐Based Superalloys

Selvaraj

Sundaramali

Dev

et al. 2021

Advances in Materials Science and Engineering

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In this review article, research papers related to recent developments in Ni-superalloy technologies have been reviewed in order to provide an insight into recent achievements and the potential for further study, research, and development in this field. In this paper, studies on various aspects of Ni-based superalloys are reviewed, such as production methods, which include widely used casting methods, as well as unconventional alternative procedures, novel techniques, or simulation and prediction of certain alloy casting properties. Reviewing was done by categorising the papers into 4 major categories: manufacturing of Ni-based superalloys, effects of alloying elements, physical and mechanical properties of Ni-based superalloys, and defects in Ni-based superalloys. The process used to make Ni-superalloy parts can have a huge impact on the production process efficiency, the final product’s quality and properties, and the defects formed in it. Investment casting is one of the most common methods for making Ni-superalloy parts. Manufacturing covers studies on various casting methods used to make Ni-based superalloy components, novel techniques and methods developed to improve casting procedures to produce better products, and alternative manufacturing methods like AM and HIP processing. Similar to production process, the role of alloying elements is also very important. Even minor changes in their compositions can cause significant changes in the final product. Simultaneously, these alloying elements appear to be more efficient in the development of new methods to control product quality, suppress defect formation, and improve material properties such as the creep and fatigue. As a result, the effects of various alloying elements used in castings of Ni-based superalloys are thoroughly examined. A material’s properties are its most important components. They assist the industrialist in selecting or developing a material based on the needs of the application/use. With this in mind, many researchers have conducted extensive research on physical and mechanical properties, as well as how to improve them. Fatigue life, stress rupture, creep properties, impact ductility, strain response, stress relaxation behaviour, and so on are some of the most important physical and mechanical properties of Ni-superalloys. This article thoroughly reviews various studies on these properties, how and by what factors they are affected, and how they can be improved. Another important factor to consider when making Ni-superalloy castings is defect formation, which can affect the properties of the final product. Freckle defects, hot tears, porosities, and slivers are some of the major defects that occur in Ni-superalloys during the casting process. This article also reviews in detail about these defects, how they form, and how they affect the final product. These defects were found to have a significant influence on a variety of properties, such as creep, fatigue behaviour, and fracture mechanism. Topics and areas such as reinforcement of Ni-superalloys with the help of CNCs and 3D printing of Ni-superalloys that can provide scope for potential future research are highlighted based on the above-reviewed papers.

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“…One of the most commonly used material groups nowadays is ceramic, next to other engineering materials such as polymers, metals, composites, and alloys [7][8][9]. It has great resistance to high temperatures and chemical agents, good dielectricity and insulation, high hardness, and fire resistance.…”

Section: Introductionmentioning

confidence: 99%

What Makes a Floor Slippery? A Brief Experimental Study of Ceramic Tiles Slip Resistance Depending on Their Properties and Surface Conditions

et al. 2021

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The safety of the use of construction facilities should be a priority in today’s busy world, where it is not difficult to get involved in an accident. Most of them, due to the pace at which we live today, are caused by slips, trips, and falls. This work presents a detailed analysis of the resistance of ceramic floors to these events, taking into account the surface properties and conditions (dry/wet), which, as presented, have a significant impact on the final slip resistance values. This study also investigates the relationship between surface roughness and anti-slip properties. According to the obtained results, it can be concluded that the surface roughness is not the main determinant of slip resistance, and the final value of it is influenced by many components that should be considered together and not be neglected when designing the surface finish. Furthermore, based on experimental measurements, it can be noted that the highest slip resistance in both wet and dry conditions showed the unglazed tiles with lapatto finish and the glazed tiles without any extra finish.

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Aluminide Thermal Barrier Coating for High Temperature Performance of MAR 247 Nickel Based Superalloy

Cited by 34 publications

References 39 publications

Nondestructive Methodology for Identification of Local Discontinuities in Aluminide Layer-Coated MAR 247 during Its Fatigue Performance

Nondestructive Methodology for Identification of Local Discontinuities in Aluminide Layer-Coated MAR 247 during Its Fatigue Performance

Recent Advancements in the Field of Ni‐Based Superalloys

What Makes a Floor Slippery? A Brief Experimental Study of Ceramic Tiles Slip Resistance Depending on Their Properties and Surface Conditions

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