Aluminum hydride (AlH3) has attracted much
attention
due to its potential to replace aluminum (Al) as a novel energetic
material in solid propellants. In this research, ammonium perchlorate
(AP) and perfluoropolyether (PFPE) as functionalized coatings and
a combination of acoustic resonance and spray drying technology have
been employed to prepare AlH3@Al@AP (AHAPs) and AlH3@Al@AP@PFPE (AHAPs-F) energetic composite particles. The formulations
of composite propellants and modified AlH3 particles were
designed and fabricated. Their thermal reactivity, reaction heat,
density, vacuum stability, combustion performance, and condensed combustion
products (CCPs) have been systematically investigated. The results
show that the solid propellants containing AHAPs (SP13) and AHAPs-F
(SP14) composites can significantly enhance the reactivity and energy
output compared to conventional solid propellants with the mechanical
mixture Al/AlH3 (SP12). In particular,
the total heat releases of SP13 and SP14 are almost 1.2 and 1.7 times
higher than those of conventional ones (SP12, 1442 J g–1), respectively. Among the AlH3-based propellants, SP14
propellants exhibit the highest reaction heat of 5887 J g–1, the most intensive flame radiation of 31.4 × 103, and the highest combustion wave temperature of 2495 °C. Moreover,
the particle size distribution of CCPs from SP14 propellants is much
narrower and smaller than that of SP12, resulting in higher combustion
efficiency.