Toe-to-heel
air injection method is a modified pattern in situ
combustion which is applicable for the recovery of heavy oil reservoirs.
A fixed bed of catalyst around the production well can improve performance
and quality of the produced oil; however, pilot tests revealed rapid
deactivation of the catalyst bed. Dispersion of fine catalyst particles
(ideally nanoparticles) around the production well by carrier fluids
may reduce the deactivation problem. In the first step of this study,
three nanoparticles, namely calcite, montmorillonite (MMT), and Cloisite
20A, were dispersed in a heavy oil as candidate catalysts and subjected
to simultaneous thermal analysis. Kinetic parameters of different
reaction zones were obtained by the Coats and Redfern model, and it
was observed that 0.5 wt % of the MMT more effectively catalyzed the
combustion reactions. In the second step, selected sample was subjected
to multiple heating rate experiments to study detailed kinetic effects.
Results were analyzed by Vyazovkin isoconversional kinetic modeling,
and mechanism of different steps was determined. Results showed that
all reaction regions follow nucleation–growth models. It was
found that low-temperature oxidation (LTO) reactions follow a power
law model (n = 1/3) which means an acceleratory nucleation
process. Nanoclay did not change the reactions mechanism of both fuel
deposition (FD) and high-temperature oxidation (HTO) regions (both
followed A3) but E
0 and A
0 in the FD step were increased from 187.3 ± 19.0
kJ/mol and 51.2 ± 3.4 min–1 to 235.0 ±
21.8 kJ/mol and 59.7 ± 3.3 min–1, respectively.
In contrast to FD, Nanoclay decreased E
0 and A
0 of HTO from 100.1 ± 17.2
kJ/mol and 34.6 ± 2.1 min–1 to 81.3.0 ±
18.5 kJ/mol and 31.0 ± 2.3 min–1, respectively.
In other words, MMT intensified LTO and catalyzed FD step and consequently
altered the residual coke. It also decreased energy barriers and changed
mass loss pattern of HTO which could be caused by change of reactant
(coke) and resistance of MMT nucleation sites to heat in contrast
to ingested nucleation sites of residual coke. Altogether, MMT improved
LTO and prevented formation of excessive fuel; at the same time, MMT
catalyzed HTO step and caused more uniform temperature profile which
could sustain combustion.