In this paper
we consider the problem of coordinating multiple motion devices for
welding. We focus on the problem of coordinating a three-axis
positioning table and a six-axis manipulator. The problem is complex
as there are nine axes involved and a number of
permutations are possible which achieve the same movements of the
weld torch. The system is redundant and the robot has
singular configurations. As a result, manual programming of the robot
system is rather difficult to complete.Our approach to the coordination
problem is based on a subdivision of tasks. The welding
table is coordinated to align the weld point surface to
be anti-parallel to the gravity direction. The six-axis robot is
constrained to move the weld torch along the weld trajectory.
Robot coordination is achieved by placing the positioning table in
a good maneuverability position, i.e. far from its singular configurations
and far from the motion limits of the six-axis arm
and the motion limits of the track. While considering multiple
criteria, including the welding orientation, a Genetic Algorithm was employed
to globally optimize six relevant redundant degrees of the multiple
robotic system for welding. The joint angles of the arm
were generated by inverse kinematics. Our method of redundancy coordination
is superior to pseudo-inverse techniques, for it is more global
and accurate.