An Effective Approach Based on Response Surface Methodology for Predicting Friction Welding Parameters

Çelik, Sare; Karaoğlan, Aslan Deniz; Ersözlü, İsmail

doi:10.1515/htmp-2014-0201

Cited by 12 publications

(7 citation statements)

References 15 publications

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“…In this design, the number of simulations is 13. From the simulated results, the second-order response of the stresses S33 can be seen in equation (5). In this function, there are some effects that are significant, others are not significant.…”

Section: Results Of Box-behnken Designmentioning

confidence: 99%

“…The tensile strength and hardness were modeled with quadratic regression models as functions of the process parameters of current, voltage, gas flow rate and filler rod dia. Celik et al used response surface methodology for modeling the mathematical relation between the tensile strength and friction welding parameters 5 . RSM is an effective method for developing models and prediction with minimum number of experiments.…”

Section: Introductionmentioning

confidence: 99%

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Comparison of Taguchi Method and Response Surface Methodology in Determining Optimal Parameters for Welding Two Metal Plates

Phung,

2022

Sci. Tech. Dev. J. - Eng. Tech

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Welding technology play important role in manufacturing and gas metal arc welding is one of the most popular welding methods. There are many input parameters that affect the quality of the welding seam such as welding current, welding voltage, welding speed, etc. One of the problems in controlling welding robot is determining the optimal parameters that maximize the quality of welding. There are several designs of experiment techniques can be used to get the desired results with small number of experiments. In this paper, Taguchi method and response surface methodology are chosen to estimate the value of residual stresses of the seam path of welding two metal plates. In case of response surface methodology, both Box-Behnken design and central composite design are used in determining the optimal parameters. The estimation of residual stresses is done by ABAQUS software. The comparison among the designs is done and many conclusions about the optimal parameters and mathematical model are presented.

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Section: Results Of Box-behnken Designmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Comparison of Taguchi Method and Response Surface Methodology in Determining Optimal Parameters for Welding Two Metal Plates

Phung,

2022

Sci. Tech. Dev. J. - Eng. Tech

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“…Compared to other optimization techniques such as Taguchi Method, the RSM gives optimum results with decimal system of factor levels, while in Taguchi analysis, the best combination can be obtained for given factors [18].…”

Section: Boriding Process Conditionsmentioning

confidence: 99%

Analysis of boride layer thickness of borided AISI 430 by response surface methodology

Turkoglu

2019

Int. J. Optim. Control, Theor. Appl. (IJOCTA)

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The boriding process is a thermochemical surface treatment which can be applied to many iron and non-ferrous materials and improves the properties of the material such as hardness, wear resistance. In the present study, the layer thickness values of the boronized AISI 430 material were optimized using the Response Surface Methodology. Mathematical model was constructed using parameters such as temperature and time and the results were analyzed comparatively. As a result of the analysis, the optimum layer thickness value for AISI 430 material was obtained as 39.0183 µm for 1000 ºC and 5.9h and it was determined that the boriding temperature and time are effective on the boride layer formation process of AISI 430 material. Finally, the Response Surface Methodology and Face Centered Central Composite Design have been effectively applied to the boriding process.

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“…The possibility for welding of two dissimilar metals has been another advantage of the FW. During the welding process, the FW applies heat generated during the friction of these two dissimilar metals which is influenced by the length and duration of friction, pressing force during friction, rotational speed and properties of the two metals [3][4] [5] . Moreover, many researches have been continuously performed to improve the result of the FW, e.g.…”

Section: Introductionmentioning

confidence: 99%

Application of Friction Welding for Pump Design and Manufacturing: A Comprehensive Review

Haq,

Widodo,

Saputra

2024

MECHTA

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The discussion regarding the balance between economical and performance for the pump design and manufacturing has been increasing in recent years. Of many intelligent innovations, the use of less costly materials for pump shaft is an interesting solution for the pump design. This solution can also be achieved by selecting less costly materials made from metal. Then, the less costly metal connected to electrical motor is joined with a more costly metal connected to the pump. Since both metals can be difference ones, an advance welding process to join both metals is then required. The friction welding process is expected to fulfill this requirement. In the friction welding, heat is generated during friction between these two dissimilar metals. The generated heat should achieve particular temperatures so that the two dissimilar metals can be joined. There are three types of friction welding, e.g. the stir friction welding, the linear friction welding and the continuous drive friction welding, which can be selected to join these two dissimilar metals. This paper is based on the authors’ experience and literature review to discuss the application of friction welding for the pump design and manufacturing.

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An Effective Approach Based on Response Surface Methodology for Predicting Friction Welding Parameters

Cited by 12 publications

References 15 publications

Comparison of Taguchi Method and Response Surface Methodology in Determining Optimal Parameters for Welding Two Metal Plates

Comparison of Taguchi Method and Response Surface Methodology in Determining Optimal Parameters for Welding Two Metal Plates

Analysis of boride layer thickness of borided AISI 430 by response surface methodology

Application of Friction Welding for Pump Design and Manufacturing: A Comprehensive Review

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