An efficient strategy for grinding carbon fiber-reinforced silicon carbide composite using minimum quantity lubricant

Esmaeili, H; Adibi, Hamed; Rezaei, Seyed Mehdi

doi:10.1016/j.ceramint.2019.02.163

Cited by 27 publications

(7 citation statements)

References 25 publications

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“…The jet-flow condition of MQL has significant influence on the atomization effect and processing performance [185]. Cococcetta et al [186] showed that milling CFRP at a lower feed rate would lead to material adhesion to the tool, which leads to tool upsetting material rather than shearing material. MQL reduces the friction and tool wear between the tool tip and the workpiece.…”

Section: Minimum Quantity Lubricationmentioning

confidence: 99%

Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies

et al. 2022

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Fiber-reinforced composites have become the preferred material in the fields of aviation and aerospace because of their high-strength performance in unit weight. The composite components are manufactured by near net-shape and only require finishing operations to achieve final dimensional and assembly tolerances. Milling and grinding arise as the preferred choices because of their precision processing. Nevertheless, given their laminated, anisotropic, and heterogeneous nature, these materials are considered difficult-to-machine. As undesirable results and challenging breakthroughs, the surface damage and integrity of these materials is a research hotspot with important engineering significance. This review summarizes an up-to-date progress of the damage formation mechanisms and suppression strategies in milling and grinding for the fiber-reinforced composites reported in the literature. First, the formation mechanisms of milling damage, including delamination, burr, and tear, are analyzed. Second, the grinding mechanisms, covering material removal mechanism, thermal mechanical behavior, surface integrity, and damage, are discussed. Third, suppression strategies are reviewed systematically from the aspects of advanced cutting tools and technologies, including ultrasonic vibration-assisted machining, cryogenic cooling, minimum quantity lubrication (MQL), and tool optimization design. Ultrasonic vibration shows the greatest advantage of restraining machining force, which can be reduced by approximately 60% compared with conventional machining. Cryogenic cooling is the most effective method to reduce temperature with a maximum reduction of approximately 60%. MQL shows its advantages in terms of reducing friction coefficient, force, temperature, and tool wear. Finally, research gaps and future exploration directions are prospected, giving researchers opportunity to deepen specific aspects and explore new area for achieving high precision surface machining of fiber-reinforced composites.

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Section: Minimum Quantity Lubricationmentioning

confidence: 99%

Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies

et al. 2022

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“…Cutting fluids are usually sprayed at the cutting zone in mist form which function as both coolant and lubrication at the tool–workpiece interface [ 7 – 9 ]. The reduction of coolant allows for minimizing the total energy consumption and manufacturing costs [ 91 – 93 ].…”

Section: Machining Under the Mql Techniquementioning

confidence: 99%

Recent progress and evolution of coolant usages in conventional machining methods: a comprehensive review

Kui

Islam

Reddy

et al. 2021

Int J Adv Manuf Technol

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This paper reviews recent progress and applications of usage of cutting fluids in conventional machining processes. In addition to reviewing the various conventional and advanced cooling techniques during machining, the paper also discusses the use of minimum quantity lubrication (MQL) in several types on metals such as steel, aluminum, alloy, and titanium alloys. Due to the toxicity of conventional cutting fluid resulting in ecological problems, the demand for environmentally friendly cutting fluid is rising. Therefore, natural vegetable oil is chosen as potential replacement as an environmentally friendly cutting fluid which fulfills the important aspects of biodegradability and sustainability. Application of vegetable oil-based cutting fluids under MQL techniques are also discussed. Moreover, the potential of palm oil as biodegradable and environmentally friendly natural vegetable oil-based metal-working fluids in MQL are reviewed.

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“…Both developed models for surface roughness and MRR have p-values less than 0.05, and so they are acceptable for the prediction of responses. More details about these parameters have been discussed by Esmaeili et al 24 and Adibi et al 25 The relationship between major input parameters and the responses of EPDAP process have been derived as follows:…”

Section: Statistical Analysis Interaction Effects and Optimization Of Epdap Parametersmentioning

confidence: 99%

“…Further details about fundamentals of multi-response optimization using Desirability Function method have been provided in the literature. 24,27,28…”

Section: Statistical Analysis Interaction Effects and Optimization Of Epdap Parametersmentioning

confidence: 99%

Experimental evaluation of electrophoretic deposition-assisted polishing

Adibi

Khani

Esmaeili

2021

Proceedings of the Institution of Mechanical Engineers, Part E:

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The quest for precision in manufacturing sector is continuously evolving with the introduction of modern technologies and new techniques. In this research, the characteristics and influential parameters of a recently developed polishing process, known as electrophoretic deposition-assisted polishing (EPDAP), were investigated in external surface polishing of AISI 316 L stainless steel. The results revealed the improvement of surface roughness with increasing axial load up to the certain value of 11 N. The polishing time between 6 min and 12 min was recommended for polishing surfaces having a moderate initial roughness, close to 0.1 µm. Moreover, the increase of tool rotational speed led to the improvement of surface quality, while the variation of applied voltage had insignificant effects on the surface texture. In the second series of experiments, predictive equations of average surface roughness and material removal rate (MRR) were obtained based on analysis of variance. It was concluded that axial load and tool rotational speed are the most influential parameters on surface roughness and MRR, respectively. By performing a multi-response optimization, the optimum levels of control parameters at the same voltage of 15 V were calculated as axial load of 12 N, polishing time of 10 min, and tool rotational speed of 2000 rpm. This combination reduced the average surface roughness by 54.17% relative to the worst condition, which is characterized by the lowest axial loads, rotational speed, and polishing time at the design space. The maximum MRR of 3.975 mg/min was achieved at this optimum point. Assessment of the surface features indicated that the EPDAP process created uniform roughness profiles and resulted in an enhanced surface reflectance.

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An efficient strategy for grinding carbon fiber-reinforced silicon carbide composite using minimum quantity lubricant

Cited by 27 publications

References 25 publications

Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies

Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies

Recent progress and evolution of coolant usages in conventional machining methods: a comprehensive review

Experimental evaluation of electrophoretic deposition-assisted polishing

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