Optimization of the nonthermal plasma-assisted method of synthesizing molybdenum carbide thin films on molybdenum particle substrates was initiated using a previously existing experimental setup. The yield of the apparatus used has increased by 20% as the result of redesign. The molybdenum carbide produced through nonthermal plasma has been characterized by transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS). It is tentatively observed by using the TEM that an ethylene concentration of 3% gives the best molybdenum carbide surface layer. The quality of the product is unclear, indicating that further characterization is necessary. This novel method of catalyst production has been tested in very preliminary experiments with a water-gas shift reactor and the CO conversion was 0.5%, suggesting, again, that further optimization is necessary.
Introduction and Background
MotivationGroup VI transition metal carbides have received a great deal of attention, since it was shown that they have catalytic behavior similar to the noble metals.1 Molybdenum carbide has been shown to possess catalytic activities for many different reactions, including water-gas shift (WGS) 2 , methane conversion to aromatics 3 , and reforming reactions, such as isomerization and cracking.
4Molybdenum carbide also has exceptional chemical and thermal stability and resistance to poisons like sulfur and nitrogen oxides. 5 The literature suggests that having a nanolayer of catalyst encompassing a support increases the catalytic activity.6,7 The objective of this experiment is to form an even coating of molybdenum carbide on a molybdenum metal substrate and test its catalytic ability in a water-gas shift reactor.The WGS is a reaction of industrial importance and possible fuel cell powered vehicles applications.5 It is the reaction of water and carbon monoxide to produce carbon dioxide and hydrogen:The catalyst for this reaction is often Cu-Zn-Al, Pt or other group VIII noble metals 2,5,8 , which are rare and expensive.Molybdenum is significantly more abundant and less expensive than group VIII metals. Clean surfaces of molybdenum carbide are more reactive than platinum catalysts for reforming reactions 4 and perform better than the commercial Cu−Zn−Al catalyst used in WGS.
2Using molybdenum carbide as a catalyst to replace Pt could lower operation costs and make fuel cell powered vehicles more feasible. However, a reliable, efficient, and inexpensive process for the production molybdenum carbide is necessary and is the focus of this work.
Previous Synthesis TechniquesResearch groups have formed molybdenum carbide via self-propagating high-temperature synthesis 9 , carburization of M oO 3 4 , and metal-organic chemical vapor deposition 3 . These techniques, however, require high temperatures, long reaction times, and give low yields. Brezinsky has attempted to synthesize M oC utilizing microwave synthesis 10 , and that project has evolved into the current project utilizing nonthermal plasma. The plasma reactor began as a ...