An experimental study of FDM parameter effects on ABS surface quality: roughness analysis

Ouazzani, Khaoula; Jai, Mostapha El; Akhrif, Iatimad; Radouani, Mohammed; Fahime, Benaissa El

doi:10.1007/s00170-023-11435-9

Cited by 9 publications

(2 citation statements)

References 44 publications

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“…Through the comparative analyses of different surface roughness values, the significant impact of surface roughness on cooling efficiency in the context of low-pressure wax injection molding processes is effectively illustrated. Overall, these results emphasize the importance of surface roughness [27][28][29] as a crucial factor in optimizing cooling efficiency and reducing production time in manufacturing applications. These results are also supported by the results from Yang et al [30] due to rotating flow influencing the overall dynamics of the coolant.…”

Section: Resultsmentioning

confidence: 57%

“…Specifically, it is revealed that maximum height of the Sz surface roughness increases, the cooling time decrease correlation suggests that higher surface roughness facilitates faster heat transfer, th enhancing cooling efficiency and consequently shortening production Furthermore, this work quantifies the cooling time savings associated with incr surface roughness values, thereby highlighting the practical implications of the fin Through the comparative analyses of different surface roughness values, the sign impact of surface roughness on cooling efficiency in the context of low-pressur injection molding processes is effectively illustrated. Overall, these results emphas importance of surface roughness [27][28][29] as a crucial factor in optimizing cooling effi and reducing production time in manufacturing applications. These results ar supported by the results from Yang et al [30] due to rotating flow influencing the o dynamics of the coolant.…”

Section: Resultsmentioning

confidence: 65%

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Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels

Kuo,

Chen,

Lin

et al. 2024

Polymers

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In low-pressure wax injection molding, cooling time refers to the period during which the molten plastic inside the mold solidifies and cools down to a temperature where it can be safely ejected without deformation. However, cooling efficiency for the mass production of injection-molded wax patterns is crucial. This work aims to investigate the impact of varying surface roughness on the inner walls of the cooling channel on the cooling efficiency of an aluminum-filled epoxy resin rapid tool. It was found that the cooling time for the injection-molded products can be determined by the surface roughness according to the proposed prediction equation. Employing fiber laser processing on high-speed steel rods allows for the creation of microstructures with different surface roughness levels. Results demonstrate a clear link between the surface roughness of cooling channel walls and cooling time for molded wax patterns. Employing an aluminum-filled epoxy resin rapid tool with a surface roughness of 4.9 µm for low-pressure wax injection molding can save time, with a cooling efficiency improvement of approximately 34%. Utilizing an aluminum-filled epoxy resin rapid tool with a surface roughness of 4.9 µm on the inner walls of the cooling channel can save the cooling time by up to approximately 60%. These findings underscore the significant role of cooling channel surface roughness in optimizing injection molding processes for enhanced efficiency.

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Section: Resultsmentioning

confidence: 57%

Section: Resultsmentioning

confidence: 65%

Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels

Kuo,

Chen,

Lin

et al. 2024

Polymers

View full text Add to dashboard Cite

show abstract

Analysis of manufacturing and material parameters in 3D-printed polylactic acid (PLA) parts filled with glass powder: mechanical, economic, and environmental assessment

Castanon-Jano,

Palomera-Obregon,

Blanco-Fernandez

et al. 2023

Int J Adv Manuf Technol

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This study investigates the influence of the addition of glass powder, nozzle size, and infill density on the mechanical properties of 3D-printed polylactic acid (PLA) pieces. To do so, a factorial design of experiments was accomplished. The specimens were tested under tensile and bending conditions. Regression equations were extracted from the maximal strength, strain at maximal strength and modulus, and an analysis of the significance of the terms was carried out. All the factors influence the output variables, independently and in combination. As for the environmental impact, a cradle-to-gate life cycle analysis (LCA) of the printing material with different glass powder additions, including the manufacturing process and transportation of the raw materials, was performed. Additionally, a cost assessment of each alternative was calculated for each case. Since the concurrence of mechanical, environmental, and cost performance is needed to enter a new product in the industry, a multicriteria decision-making analysis was performed to select the best combination. The criteria considered were the material and printing costs and the environmental impact, all normalized with maximal strength. Two different alternatives were found to be the best solution depending on the strength selected. Both of them were printed using a 1.2-mm nozzle with 100% infill and different glass percentages.

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Performance evaluation of 3D printed polymer heat exchangers: influence of printing temperature, printing speed and wall thickness with consideration of surface roughness

Ahmad,

Abbas,

Hussain

et al. 2023

Int J Adv Manuf Technol

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An experimental study of FDM parameter effects on ABS surface quality: roughness analysis

Cited by 9 publications

References 44 publications

Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels

Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels

Analysis of manufacturing and material parameters in 3D-printed polylactic acid (PLA) parts filled with glass powder: mechanical, economic, and environmental assessment

Performance evaluation of 3D printed polymer heat exchangers: influence of printing temperature, printing speed and wall thickness with consideration of surface roughness

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