An improved tool–holder model for RCSA tool-point frequency response prediction

Filiz, Sinan; Cheng, Chih-Hsien; Powell, K.B.; Schmitz, Tony L.; Özdoğanlar, O. Burak

doi:10.1016/j.precisioneng.2008.03.003

Cited by 49 publications

(16 citation statements)

References 21 publications

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“…Thereinto, t c (t,k,θ) is the cutting thickness that different tooth position angles of number k cutting edge corresponds to at moment t. It can be solved by formula (16). The formula of t c (t,k,θ) is so complicated that it is hard to get the results by integral function.…”

Section: The Calculation Of the Area Of Cutting Layer During Micro-enmentioning

confidence: 99%

“…The effect of cutter installation errors, cutter-holder manufacturing errors, spindle run-out, system rigidity, and so forth on the instantaneous cutting thickness ultimately comes down to the impact on instantaneous cutting thickness made by the total radical run-out of cutting edge with respect to the workpiece. Now, Malekian et al [15], Filiz et al [16], and Ahmadian and Nourmohammadi [17] used receptance coupling method to obtain the dynamic response functions of cutting edge in micro-cutting process, but this method is very complicated and is heavy on computations.…”

Section: Introductionmentioning

confidence: 99%

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Three-dimensional dynamic cutting forces prediction model during micro-milling nickel-based superalloy

Lü

Zhang

Wang

et al. 2015

Int J Adv Manuf Technol

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Nowadays, there are urgent demands of micro structure/parts which have high strength in hightemperature environment in the fields such as aerospace, energy, power, biomedical, etc. Nickel-based superalloy with high strength and high hardness under high temperature is the suitable material for manufacturing this kind of micro parts. Aimed at the problem of the complicated cutting force variation rule when micro-end milling nickel-based superalloy, the cutting forces model during micro-end milling of nickel-based superalloy processing is studied. Firstly, micro-end milling hole experiments are carried out to establish the radical run-out prediction model of cutting edge, which lays the foundation for establishing the cutting thickness calculation model during micro-end milling. Then, based on the minimum cutting thickness value, micro-end milling of nickel-based superalloy process is divided into two different cutting processes: shear-dominant regime cutting process and ploughing-dominant regime cutting process. Moreover, cutting forces prediction model during sheardominant regime cutting process is developed based on the cutting forces in proportion to cutting layer area, which takes the effect of ploughing into account. Meanwhile, cutting forces prediction model during ploughing-dominant regime cutting process is developed based on the cutting force in proportion to interference volume between the flank surface of cutting tool and the workpiece. The experiment results verify that the cutting forces prediction results and experiment results are well matched.

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Section: The Calculation Of the Area Of Cutting Layer During Micro-enmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Three-dimensional dynamic cutting forces prediction model during micro-milling nickel-based superalloy

Lü

Zhang

Wang

et al. 2015

Int J Adv Manuf Technol

View full text Add to dashboard Cite

show abstract

“…A number of papers have been published on the study of the dynamic characteristics of machine tools such as milling, drilling etc. Filiz et al, [20] predicted the frequency response of a tool-holder-spindlemachine system using a modelling approach. The deflection of the tool-holder-spindle-machine system at the tool tip plays a significant role in determining the precision of the machining process [21,22].…”

Section: Machine Tool Dynamic Responsementioning

confidence: 99%

An experimental investigation into resonance dry grinding of hardened steel and nickel alloys with element of MQL

Batako

Tsiakoumis

2014

Int J Adv Manuf Technol

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Over recent years researchers have devoted considerable effort in studying the process of High Efficiency Deep Grinding (HEDG). However, some of the finding of the authors of this paper showed that, with large depth of cut, the delivery of coolant over the contact arc between the wheel and the workpiece becomes very difficult. This work sets to explore low frequency vibration in grinding in order to improve coolant application at the first stage with the aim to introduce this into HEDG at latter stage. To achieve this with minimum alterations to the machine tool, a piezo-driven workpiece holder was developed for surface grinding. This simple innovative workpiece holder allowed oscillating during actual grinding process. However, this paper presents the results of low frequency oscillatory grinding in dry and near dry conditions. The response of the machine tool spindle unit is presented alongside with the workpiece holder response. In this investigation hardened steels and nickel alloys were ground with vibration assistance. The grinding forces are illustrated together with the surface finish. The wheel performance is given in terms of grinding ratio.

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“…Several techniques can be used to determine the FRFs of independent components. Such techniques include finite element analysis (FEM), Euler-Bernoulli beam theory, Timoshenko beam theory, and experimental modal fitting [9,14].…”

Section: Receptance Coupling Substructure Analysismentioning

confidence: 99%

“…Chatter is caused by regeneration of waviness, or the overcutting of the surface left by one tooth of the vibrating cutter by subsequent teeth [9], and can affect the machined surface of the part or increase considerably the tool wear.…”

mentioning

confidence: 99%

On the use of structural dynamics in virtual manufacturing

Vásquez

2014

Int J Interact Des Manuf

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This paper addresses the use of structural dynamics concepts applied to virtual manufacturing. A review of vibration fundamentals is done using a single degree of freedom system. Then, a lab procedure to experimentally determine the frequency response functions and vibration modes of a steel beam by modal fitting is explained. An introduction to receptance coupling substructure analysis is then provided, using an example with two single-degree-of-freedom systems, which are assembled through a flexible coupling. Finally, milling dynamics concepts are introduced, and the stability lobe diagram for an up milling condition is developed. This work provides an explanation of how to use structural dynamics to select cutting parameters that will provide an optimized performance of a milling machine, allowing to maximize profit of the productive process.

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An improved tool–holder model for RCSA tool-point frequency response prediction

Cited by 49 publications

References 21 publications

Three-dimensional dynamic cutting forces prediction model during micro-milling nickel-based superalloy

Three-dimensional dynamic cutting forces prediction model during micro-milling nickel-based superalloy

An experimental investigation into resonance dry grinding of hardened steel and nickel alloys with element of MQL

On the use of structural dynamics in virtual manufacturing

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