SAPO-34 (SAPO: silicoaluminophosphate) has been synthesized and examined by in situ
multinuclear high-resolution NMR under hydrothermal conditions (170 °C) in the presence
of HF, using morpholine as the structure-directing agent. Four routes have been examined:
(a) from a SAPO gel with HF (triclinic SAPO-34), (b) from a SAPO gel without HF (trigonal
SAPO-34), (c) from an AlPO4 gel with HF (triclinic AlPO4-34), and (d) from a slurry containing
the layered AlPO4F prephase (triclinic AlPO4-34). In situ 13C, 19F, 27Al, and 31P NMR have
uncovered the main steps of the reaction. The gel dissolves into small units condensed to no
more than 4-rings (4R). The next steps are formation of a layered intermediate (the prephase),
redissolution of the prephase into 4R building units of different types depending on the
fluoride contents and aluminum coordination, and the subsequent nucleation and crystallization of triclinic AlPO4/SAPO-34. The initial fast process leads to the formation of the
prephase made of an alternating stacking of 4R type-II units. When approaching 170 °C,
this phase redissolves in 4R type-III units with aluminum in five-coordination. With
additional defluorination, 4R type-IV units transform into 4R type-V units and both types
connect in a chabazite topology. One 4R type-IV unit clips two fluorine atoms into the bridging
position in the 4-ring and subsequently shapes the network topology into its crystalline order.
The mechanism provided can now be subjected to further chemical testing for purposes of
syntheses optimization.