An integrated precise engineering for micro forming

Yang, Ming; Shimizu, Tetsuhide; Hu, Jun; Shiratori, Tomomi

doi:10.1051/matecconf/201819001003

Cited by 4 publications

(3 citation statements)

References 24 publications

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“…For instance, there is a growing focus on sustainable ultra-precision manufacturing to meet the increasing demand for highly technological products (Thompson et al, 2016). Furthermore, the implications for industrial practice and academia are significant, as precision manufacturing technologies have the potential to impact various industries, including biomedical engineering, electronics, and aerospace engineering (Guan & Zhao, 2022;, Qudeiri et al, 2020;, Yang et al, 2018). The use of advanced manufacturing technologies, such as additive manufacturing, is expected to evolve towards higher precision, convenience, safety, standardization, and networking (Wang et al, 2019).…”

Section: Future Directions and Challengesmentioning

confidence: 99%

Innovative Material Processing Techniques in Precision Manufacturing: A Review

Kehinde Andrew Olu-lawal,

Oladiran Kayode Olajiga,

Adeniyi Kehinde Adeleke

et al. 2024

Int. j. appl. res. soc. sci.

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Precision manufacturing plays a pivotal role in various industries, demanding high accuracy, efficiency, and quality in the production process. The continual pursuit of innovation in material processing techniques is essential to meet evolving demands and challenges. This review explores the latest advancements and innovations in material processing methods within precision manufacturing. The review encompasses a comprehensive analysis of various innovative material processing techniques, including additive manufacturing, subtractive manufacturing, and hybrid approaches. Additive manufacturing, often referred to as 3D printing, has gained significant attention for its capability to produce complex geometries with high precision. The exploration of novel materials, such as metal alloys, polymers, and composites, expands the applicability of additive manufacturing in diverse industrial sectors. Subtractive manufacturing techniques, such as milling, turning, and grinding, are also undergoing transformative advancements to enhance precision and efficiency. Emerging technologies like abrasive waterjet machining, electrical discharge machining (EDM), and laser machining offer improved accuracy and surface finish while enabling the processing of a wide range of materials, including hard-to-machine alloys and composites. Hybrid manufacturing approaches, combining additive and subtractive techniques, are revolutionizing precision manufacturing by leveraging the strengths of both methods. These hybrid systems enable the production of intricate components with high precision, reduced lead times, and minimized material waste, addressing the challenges of traditional manufacturing processes. Furthermore, the review highlights advancements in process monitoring and control technologies, such as in-process sensing, real-time feedback systems, and adaptive control algorithms, facilitating enhanced quality assurance and productivity in precision manufacturing. The integration of advanced computational tools, simulation techniques, and artificial intelligence further augments the optimization and customization capabilities of material processing techniques, driving efficiency and innovation in precision manufacturing. Overall, this review provides valuable insights into the latest developments and trends in innovative material processing techniques, offering a roadmap for future research directions and applications in precision manufacturing industries. Keywords: Material, Processing, Techniques, Precision, Manufacturing, Review.

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Section: Future Directions and Challengesmentioning

confidence: 99%

Innovative Material Processing Techniques in Precision Manufacturing: A Review

Kehinde Andrew Olu-lawal,

Oladiran Kayode Olajiga,

Adeniyi Kehinde Adeleke

et al. 2024

Int. j. appl. res. soc. sci.

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“…Therefore, dimensional accuracy is a pre-requisite need and has to be high. So, it is essential to process the miniature parts using an integrated micro forming which tribute for enhancing tribological properties as well as the accuracy of product and formability of work material [7]. A Micro forming is considered best for manufacturing of very small metallic parts carried out for mass production.…”

Section: Introductionmentioning

confidence: 99%

Micro Forming and its Applications: An Overview

Шарма

Kodli²,

Saxena

2022

KEM

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A Micro forming was primarily developed in order to view the usage and significance of micro metal forming technology. It is implemented for the manufacturing and production of micro metallic devices like micro pump, micro gears (Polyoxymethylene polymer), Biodegradable implants (Polylactic acid) etc. The die assembly is provided with a DLC (Diamond like coating) coating during work study to resolved small size dimensional accuracy issue and enhanced tribological properties. Various High Energy Metal Forming processes (HERF) is discussed like ultrasonic vibration, explosive forming, magnetic forming, electro hydraulic forming, ultrasonic vibration and heating process for enhancement in formability and accuracy to the product of micro scale dimension. The detailed review of Micro forming and its applications in various fields that utilized the various high energy processes is discussed in this paper. Keywords: Biodegradable, Tribological Properties, HERF (High Energy Rate forming), Formability.

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“…Recently, Diamond-Like Carbon (DLC) has been applied in metal forming to reduce severe tool wear [29][30][31][32]. There have also been environmentally friendly multi-functional additives that can be applied to steel coating under severe mechanical, thermal, and chemical conditions [33].…”

Section: Introductionmentioning

confidence: 99%

Effects of Tool Coatings on Energy Consumption in Micro-Extrusion of Aluminum Alloy 6063

et al. 2020

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The tool wear rate and energy consumption were typically unknown in micro-extrusion, which made it difficult to optimize the tool design for both the final part quality and production cost. This study investigated the effects of tool coatings on energy consumption in the micro-extrusion of aluminum alloy 6063. Three main factors were considered in this study: (1) tool coating types, (2) bearing length, and (3) extrusion ratio. The micro-extrusion finite element simulation model was developed and validated with the micro-extrusion experiment. The results showed that increasing bearing lengths led to the increase in tool wear rate and energy consumption for all the coating types. The decreasing coefficient of friction values of the tool-billet interface led to a decrease in energy consumption. High hardness values of the tool surface and low bearing lengths helped increase tool life. Low values of coefficient of friction and bearing lengths helped decrease energy consumption.

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An integrated precise engineering for micro forming

Cited by 4 publications

References 24 publications

Innovative Material Processing Techniques in Precision Manufacturing: A Review

Innovative Material Processing Techniques in Precision Manufacturing: A Review

Micro Forming and its Applications: An Overview

Effects of Tool Coatings on Energy Consumption in Micro-Extrusion of Aluminum Alloy 6063

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