An integration method of design and machining for spiral bevel gears based on universal CNC machine tools

Li, Jubo; Gao, Zhenshan; Zhang, Pingze; Feng, Lixin; Yin, Guoxian; Wang, Hui-Liang; Su, Jianxin; Ma, Wensuo

doi:10.1007/s40430-020-02630-w

Cited by 6 publications

(3 citation statements)

References 28 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…(1) ci of the measured point and the sensitive direction n (1) pi of the probe are consistent, which meets the definition of the tooth surface deviation and ensures the authenticity and correctness of the measurement results.…”

Section: Increasing Dimension Strategy For the One-dimensional Probe ...mentioning

confidence: 52%

“…The Spiral bevel gear is an indispensable part in mechanical transmission. The machining quality of the tooth flank affects the motion accuracy, transmission efficiency and service life of a gear transmission system [1]. Due to the demand for high performance including high precision, high quality and low noise, more stringent requirements for the measurement and evaluation of tooth flank machining accuracy are proposed [2].…”

Section: Introductionmentioning

confidence: 99%

See 1 more Smart Citation

A model construction and measurement method for tooth surface deviation of spiral bevel gear based on a one-dimensional probe

Dai¹,

Li²,

Zhang³

et al. 2023

Meas. Sci. Technol.

View full text Add to dashboard Cite

The accurate measurement of tooth surface deviation is an important prerequisite for the quality monitoring of high-precision spiral bevel gear. A measurement method for tooth surface deviation of spiral bevel gear is proposed based on one-dimensional probe, which can accurately measure and evaluate tooth flank. According to the forming principle of spiral bevel gear tooth surface, the theoretical surface is constructed as the measurement reference flank. A series of measures and methods are adopted to ensure the accuracy and correctness of one-dimensional probe measurement. These effective methods include the construction of the precise positioning of the gear blank and its surface, the measurement planning of reduction dimension which the gear needs to rotate once the normal angle after each point is measured, and the compensation for the increasing dimension of the one-dimensional probe. In addition, the minimization of the normal deviation of the tooth flank is achieved by using the optimum matching technique of the theoretical and the actual surfaces. The deviation degree of the actual surface relative to the theoretical surface can be accurately calculated and evaluated by establishing deviation model, which ensures the correctness for the evaluation result of the deviation. Finally, the test of tooth surface deviation is carried out on JD45 + gear measuring center using one-dimensional probe and Gleason 650GMS gear measuring center using three-dimensional probe, respectively. The measurement results show that the evaluation results of one-dimensional probe are in good agreement with those of three-dimensional probe. The proposed theory and method not only expand the measurement range of gear measuring center using one-dimensional probe, but also have certain reference significance for the precision measurement of other complex surfaces.

show abstract

Section: Increasing Dimension Strategy For the One-dimensional Probe ...mentioning

confidence: 52%

Section: Introductionmentioning

confidence: 99%

A model construction and measurement method for tooth surface deviation of spiral bevel gear based on a one-dimensional probe

Dai¹,

Li²,

Zhang³

et al. 2023

Meas. Sci. Technol.

View full text Add to dashboard Cite

show abstract

“…Tsiafis et al [9] studied design and manufacturing of SBGs using CNC milling machines. Li et al [10] proposed a novel integrated design and machining mode of SBGs based on universal CNC machine tools. In order to solve the problem that the tooth surface points cannot cover the whole tooth surface, Wang et al [11] proposed a new adaptive geometric meshing theory with an advanced study of cutter geometry and meshing theory.…”

Section: Introductionmentioning

confidence: 99%

An Efficient Approach to the Five-Axis Flank Milling of Non-Ferrous Spiral Bevel Gears

Xu¹,

Zhou

et al. 2021

Materials

View full text Add to dashboard Cite

Five-axis flank milling has been applied in industry as a relatively new method to cut spiral bevel gears (SBGs) for its flexibility, especially for the applications of small batches and repairs. However, it still has critical inferior aspects compared to the traditional manufacturing ways of SBGs: the efficiency is low, and the machining accuracy may not ensure the qualified meshing performances. To improve the efficiency, especially for cutting non-ferrous metals, this work proposes an approach to simultaneously cut the tooth surface and tooth bottom by a filleted cutter with only one pass. Meanwhile, the machining accuracy of the contact area is considered beforehand for the tool path optimization to ensure the meshing performances, which is further confirmed by FEM (finite element method). For the convenience of the FEM, the tooth surface points are calculated with an even distribution, and the calculation process is efficiently implemented with a closed-form solution. Based on the proposed method, the number (or total length) of the tool path is reduced, and the contact area is qualified. Both the simulation and cutting experiment are implemented to validate the proposed method.

show abstract

Multiobjective ease-off optimization of high-speed spiral bevel gear for loaded meshing performance

Fang

2021

J Braz. Soc. Mech. Sci. Eng.

View full text Add to dashboard Cite

An integration method of design and machining for spiral bevel gears based on universal CNC machine tools

Cited by 6 publications

References 28 publications

A model construction and measurement method for tooth surface deviation of spiral bevel gear based on a one-dimensional probe

A model construction and measurement method for tooth surface deviation of spiral bevel gear based on a one-dimensional probe

An Efficient Approach to the Five-Axis Flank Milling of Non-Ferrous Spiral Bevel Gears

Multiobjective ease-off optimization of high-speed spiral bevel gear for loaded meshing performance

Contact Info

Product

Resources

About