An investigation of cutting forces and tool wear in turning of Haynes 282

Suárez, Alejandro Rosete; Veiga, Fernando; Lacalle, Luís Norberto López de; Polvorosa, R.; Wretland, Anders

doi:10.1016/j.jmapro.2018.12.025

Cited by 52 publications

(31 citation statements)

References 11 publications

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“…At high speed machining the deformed metal chips found attached over the cutting nose (of plain cutting tool) and it is due to the frictional heat and weldability of superalloy [28]. The length of abrasive wear scars varies with reference to process parameter [29]. At higher cutting velocity (150 m min −1 -0.12 mm rev −1 -0.3 mm), both abrasive wear and adhesive wear are more.…”

Section: Discussionmentioning

confidence: 99%

A study on machinability of nickel based superalloy using micro-textured tungsten carbide cutting tools

Khan

Gupta

2020

Mater. Res. Express

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In this research, an investigation on machinability of nickel-based superalloy (Inconel 600) under the influence of textured tungsten carbide cutting tools is conducted. Two main machinability indicators, namely, wear and life, have been investigated. Three types of micro-texture patterns i.e. dimples, lines and splines are laser engraved on the flank face of the cutting tool. Experiments are done with different cutting velocities, feed rate and depth of cut considering the texture pattern one among the input parameters. Firstly, while machining Inconel 600 with plain (non-textured) tungsten carbide cutting tool, it is investigated that at low velocity, the cutting nose caused damage due to abrasion and friction between the tool-chip interface. Severity in tool edge has increased along with adhesive wear and builtup edge at the cutting radius with increase in velocity. Thereafter, using textured on the tools, it is observed that the cutting tool wear resistance has tremendously increased with different textured patterns due to significant reduction in friction and heat. At low velocity (50 m min −1 ) the tool wear measured is in the range of 100-150 μm and maximum of 394 μm at high cutting velocity of 150 m min −1 . The tool life was calculated using Taylor's equation based on Gaussian method. Tool lives for dimple and line textures are found superior. It is concluded that textured tools have potential to machine hard materials like Inconel superalloys with longer tool life.

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Section: Discussionmentioning

confidence: 99%

A study on machinability of nickel based superalloy using micro-textured tungsten carbide cutting tools

Khan

Gupta

2020

Mater. Res. Express

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“…Wear conditions of different cutting tools could increase the cost of production and cause substantial effect on carbon emissions [ 23 ]. There are many factors affecting the wear of cutting tools, such as vibration [ 24 ] and cutting forces [ 25 ]. There are publications on micro end milling of Ti-6Al-4V that focused on wear behavior and performance of tungsten carbide cutting insert with TiAlN coating [ 26 ].…”

Section: Introductionmentioning

confidence: 99%

Effect of Yttrium and Rhenium Ion Implantation on the Performance of Nitride Ceramic Cutting Tools

et al. 2020

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In the paper, the results of experimental investigations of ion implanted cutting tools performance are presented. The tools, made out of Si3N4 with additives typically used for turning of Ti-6Al-4V alloy, underwent implantation with ions of yttrium (Y+) and rhenium (Re+) using the metal vapor vacuum arc method. Distribution of ions on the tool surface was measured. The cutting tools were tested in turning process with measurement of cutting forces and analysis of wear. A rather unexpected result was the increased wear of the tool after Y+ implantation with 1 × 1017 ion/cm2. It was demonstrated, however, that the tool after Y+ 2 × 1017 ion/cm2 ion implantation provided the best machining performance.

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“…Few papers are available on the topic of Haynes 282 machinability. Suarez et al [30] carried out an experimental investigation focusing on the effect of lubricant pressure and material heat treatment on the turning of this alloy. A negligible effect for the high-pressure cooling was observed, while the solution annealing large grain solution (LGS) state presented enhanced machinability when compared to the precipitation hardened large grain aged (LGA) state in terms of force levels and tool wear.…”

Section: Introductionmentioning

confidence: 99%

Sustainable High-Speed Finishing Turning of Haynes 282 Using Carbide Tools in Dry Conditions

Díaz-Álvarez

Cantero

et al. 2019

Metals

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Nickel-based superalloys exhibit an exceptional combination of corrosion resistance, enhanced mechanical properties at high temperatures, and thermal stability. The mechanical behavior of nickel-based superalloys depends on the grain size and the precipitation state after aging. Haynes 282 was developed in order to improve the creep behavior, formability, and strain-age cracking of the other commonly used nickel-based superalloys. Nevertheless, taking into account the interest of the industry in the machinability of Haynes 282 because of its great mechanical properties, which is not found in other superalloys like Inconel 718 or Waspaloy, more research on this alloy is necessary. Cutting tools suffer extreme thermomechanical loading because of the high pressure and temperature localized in the cutting zone. The consequence is material adhesion during machining and strong abrasion due to the hard carbides included in the material. The main recommendations for finishing turning in Haynes 282 include the use of carbide tools, low cutting speeds, low depth of pass, and the use of cutting fluids. However, because of the growing interest in sustainable processes and cost reduction, dry machining is considered to be one of the best techniques for material removal. During the machining of Haynes 282, at both the finishing and roughing turning, cemented carbide inserts are most commonly used and are recommended all over the industry. This paper deals with the machining of Haynes 282 by means of coated carbide tools cutting fluids (dry condition). Different cutting speeds and feeds were tested to quantify the cutting forces, quality of surface, wear progression, and end of tool life. Tool life values similar to those obtained with a lubricant under similar conditions in other studies have been obtained for the most favorable conditions in dry environments.

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An investigation of cutting forces and tool wear in turning of Haynes 282

Cited by 52 publications

References 11 publications

A study on machinability of nickel based superalloy using micro-textured tungsten carbide cutting tools

A study on machinability of nickel based superalloy using micro-textured tungsten carbide cutting tools

Effect of Yttrium and Rhenium Ion Implantation on the Performance of Nitride Ceramic Cutting Tools

Sustainable High-Speed Finishing Turning of Haynes 282 Using Carbide Tools in Dry Conditions

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