An investigation of fretting fatigue behavior and mechanism in 17-4PH stainless steel with gradient structure produced by an ultrasonic surface rolling process

Liu, Dan; Liu, Daoxin; Zhang, Xiaohua; Liu, Chengsong; Ma, Amin; Xu, Xingchen; Zhang, Wencang

doi:10.1016/j.ijfatigue.2019.105340

Cited by 43 publications

(9 citation statements)

References 73 publications

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“…The resulting enhanced fatigue behavior largely contributes to the compressive residual stresses, which can effectually suppress crack caused by fretting fatigue. Liu et al [41,43] studied a gradient structured surface layer fabricated on 17-4PH SS specimens by utilization of a USR process in order to reduce the fatigue failure via changing the microstructure, microhardness, surface roughness, and residual stress. Indeed, ultrasonic processes are taken into account as one of the techniques to address a surface modification.…”

Section: Mechanical Properties Of 17-4ph Stainless Steelmentioning

confidence: 99%

“…It typically comprises of Fig. 1 The overview of the current review paper following the standpoints of mechanical and tribo-metallurgy properties of cold-worked 17-4PH stainless steels, focusing on cold plastic deformation phenomenon (Referring to the subfigures of different processes, including dry diamond burnishing process provided by Sachin et al [55], the USRP indicated by Liu et al [41,43]shot peening process represented by Nam et al [48], and cold spray by Schmidt et al [56] (All subfigure are reprinted from aforementioned references, and with permission from Elsevier) 15.5-18.5 wt% Cr, and over adjusting the solution age treatment, 17-4PH could have desirable outstanding mechanical properties such as high strength, corrosion resistance, and ductility, causing to be an attractive choice through numerous types of applications and industries, namely automotive, medical equipment productions, nuclear mechanisms, aerospace, marine structures, power plants machineries, electronic products, and so on. For instance, an experimental research of mechanical failure of 17-4PH SS blades in a gas energy recovery turbine applications has been investigated by Liu et al [45].…”

Section: Introductionmentioning

confidence: 99%

“…Liu et al [45] reported the failure behavior of turbine blade made of 17-4PH SS in a steelmaking factory. Or Liu et al [41,43] introduced a study about the fretting fatigue behavior of 17-4PH SS under ultrasonic surface rolling process. It is evident that there are also so many studies focusing on elevated temperature.…”

Section: Introductionmentioning

confidence: 99%

See 2 more Smart Citations

Mechanical and tribo-metallurgical behavior of 17-4 precipitation hardening stainless steel affected by severe cold plastic deformation: a comprehensive review article

Bazri

Mapelli

Barella

et al. 2022

J Braz. Soc. Mech. Sci. Eng.

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This article comprehensively reviews the mechanical properties and tribo-metallurgical behavior of 17-4 precipitation hardening stainless steel (17-4PH SS) during and after cold plastic deformation. Referring to the scientific literature, stainless steels are one of the few types of ferrous alloys which could be appropriately set up through cold working processes in the forms of sheets or other shapes. Likewise, some other metal alloys such as mild low-carbon-based steels, copper and its alloys, aluminum alloys, and some others are the few types of metal alloys which have this capability. On the other hand, in engineering applications, there are several types of mechanical failures, which must be taken into account to investigate the mechanical behavior and tribo-metallurgical properties of any targeted materials. For example, corrosion resistance, wear resistance, and fatigue failure are investigated according to the microstructural studies, comprising of the grain size, grain boundaries, orientations, dislocations, and so on. Based on the published results, focusing on 17-4PH SS, one of the most main effective factors on mechanical and tribo-metallurgical performance is the grain size. Also, the favorable balance of two mechanical properties of strength and ductility has been reported as a dilemma in the materials science, and the problem delineates upon the limitations of numerous structural materials potentials. Following the failure analysis of the materials, in order to diminish the damages caused by fretting fatigue some methods such as ultrasonic processes are applied for the treatment of 17-4PH SS via changing the microstructure, residual stress, and other parameters. Also, through the other cold deformation technologies, the nanostructured surface layer with highly upgraded mechanical properties of several ultrasonic surface rolling process-treated 17-4PH SS has been obtained. To this end, such cold working processes on 17-4PH SS and their subsequent results are elaborated in this review paper. Graphical abstract

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Section: Mechanical Properties Of 17-4ph Stainless Steelmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

See 1 more Smart Citation

Mechanical and tribo-metallurgical behavior of 17-4 precipitation hardening stainless steel affected by severe cold plastic deformation: a comprehensive review article

Bazri

Mapelli

Barella

et al. 2022

J Braz. Soc. Mech. Sci. Eng.

View full text Add to dashboard Cite

show abstract

“…Moreover, the fretting fatigue lifetime of 300M steel increased by a factor of 4.7 times that of UST [125]. Generally, the gradient distributions of grain size, residual stress, and microhardness can be considered as the reasons for improving the fretting fatigue lifetime, and the residual compressive stress plays the most critical role [126].…”

Section: Strengthen Surface Structurementioning

confidence: 99%

A Review on Ultrasonic-Assisted Forming: Mechanism, Model, and Process

Shao

Zhan

2021

Chin. J. Mech. Eng.

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Compared with conventional forming processes, ultrasonic-assisted forming technology with a high frequency and small amplitude can significantly improve the forming quality of materials. Owing to the advantages of reduced forming force, improved surface quality, avoidance of forming defects, and strengthened surface structure, ultrasonic-assisted forming technology has been applied to increasingly advanced forming processes, such as incremental forming, spinning, and micro-forming. However, in the ultrasonic-assisted forming process, there are multiple ultrasonic mechanisms, such as the volume effect and surface effect. The explanation of the effect of ultrasonic vibration (UV) on plastic deformation remains controversial, hindering the development of related technologies. Recently, many researchers have proposed many new theories and technologies for ultrasonic-assisted forming. To summarize these developments, systematic discussions on mechanisms, theoretical models, and forming performances are provided in this review. On this basis, the limitations of the current study are discussed. In addition, an outlook for ultrasonic-assisted forming is proposed: efficient and stable UV systems, difficulty forming components with complex geometry, explanation of the in-depth mechanism, a systematic theoretical prediction model, and multi-field-coupling energy-assisted forming are considered to be hot spots in future studies. The present review enhances existing knowledge of ultrasonic-assisted forming, and facilitates a fast reference for related researchers.

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“…The key to this requirement is whether the surface structure of the gear teeth can effectively improve the gear bearing capacity and bending fatigue life. For the strengthening of the gear tooth surface, lots of surface treatments, such as plasma spraying [4], acid etching [5], sandblasting [6], high energy shot peening [7], surface mechanical attrition treatment [8], ultrasonic shot peening [9,10], ultrasonic surface rolling (USR) [11], surface ultrasonic impact [9], etc., were applied for surface modification or strengthening to better suit some specific situations.…”

Section: Introductionmentioning

confidence: 99%

Bending Fatigue Behaviour and Fatigue Endurance Limit Prediction of 20Cr2Ni4A Gear Steel after the Ultrasonic Surface Rolling Process

Wang

Huang²,

Xing³

et al. 2021

Materials

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To study the effect of the surface properties on the bending fatigue performance of heavy-duty gear steel, the authors of this paper used the ultrasonic surface rolling process (USRP) to strengthen 20Cr2Ni4A carburized gear steel. USRP is a novel technique in which the ultrasonic technology is incorporated into the concept of conventional deep rolling. In this study, we illustrated how the surface properties and cross-section mechanical property influence the three-point bending fatigue life of the samples before and after USRP treatment. At the same time, the predicted failure probability-stress-number of cycles (P-S-N) curve was drawn, and the fatigue fracture was analysed. The results show that the fatigue limit increased from 651.36 MPa to 918.88 MPa after USRP treatment. The fatigue source is mainly from the sample interior or surface scratches, and the fatigue performance is positively correlated with the results of the material surface roughness, surface residual stress and surface hardness. At the same time, combined with the change in the phase structure, dislocation structure, residual stress and hardness of the cross section of the material, it is found that the USRP process turns the steel into a gradient material with five layers. Finally, the coupling mechanism between the ultrasonic surface strengthening deformation layer and the carburized layer of 20Cr2Ni4A carburized gear steel is presented, and the grain structure distribution diagram of the section of the 20Cr2Ni4A model after surface strengthening treatment was simulated. The mechanism that influenced the fatigue performance after USRP treatment is explained from the perspectives of the surface and cross section of the samples.

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An investigation of fretting fatigue behavior and mechanism in 17-4PH stainless steel with gradient structure produced by an ultrasonic surface rolling process

Cited by 43 publications

References 73 publications

Mechanical and tribo-metallurgical behavior of 17-4 precipitation hardening stainless steel affected by severe cold plastic deformation: a comprehensive review article

Mechanical and tribo-metallurgical behavior of 17-4 precipitation hardening stainless steel affected by severe cold plastic deformation: a comprehensive review article

A Review on Ultrasonic-Assisted Forming: Mechanism, Model, and Process

Bending Fatigue Behaviour and Fatigue Endurance Limit Prediction of 20Cr2Ni4A Gear Steel after the Ultrasonic Surface Rolling Process

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