Cellular tight junctions play a key role in establishing
a barrier
between different compartments of the body by regulating the selective
passage of different solutes across epithelial and endothelial tissues.
Over the past decade, significant efforts have been conducted to develop
more clinically relevant “organ-on-a-chip” models with
integrated trans-epithelial electrical resistance (TEER) monitoring
systems to help better understand the fundamental underpinnings of
epithelial tissue physiology upon exposure to different substances.
However, most of these platforms require the use of high-cost and
time-consuming photolithography processes, which limits their scalability
and practical implementation in clinical research. To address this
need, we have developed a low-cost microfluidic platform with an integrated
electrode array that allows continuous real-time monitoring of TEER
and the risk of bubble formation in the microfluidic system by using
scalable manufacturing technologies such as screen printing and laser
processing. The integrated printed electrode array exhibited excellent
stability (with less than ∼0.02 Ω change in resistance)
even after long-term exposure to a complex culture medium. As a proof
of concept, the fully integrated platform was tested with HMT3522
S1 epithelial cells to evaluate the tight barrier junction formation
through TEER measurement and validated with standard immunostaining
procedures for Zonula occludens-1 protein. This platform could be
regarded as a stepping stone for the fabrication of disposable and
low-cost organ and tissue-on-a-chip models with integrated sensors
to facilitate studying the dynamic response of epithelial tissues
to different substances in more physiologically relevant conditions.