Analysis and Optimization Test of Operation Process of Cleaning Device of Corn Seed Harvester

Self Cite

To better analyze the distribution law of airflow in the wind sieve type cleaning device, this study took the cleaning device of Yafeng 4YZL-6S corn seed harvester as an example and conducted numerical simulation and comparative analysis of the airflow field inside the cleaning device under the sieve plate opening scales of 12, 16 and 20 mm using CFD software. The numerical simulation showed that the distribution of airflow velocity above the sieve surface was uniform at a sieve plate opening scale of 16 mm. Airflow velocity measurements were performed on the test prototype using an anemometer to verify the accuracy of the numerical simulation results. The simulation test results were supplemented by field trials, which showed that when the speed of the cleaning fan was 1200 r/min and the sieve plate opening scale was 16 mm, the impurity rate in the field harvest of the operating machinery was 1.03% and the loss rate was 1.91%. The operating effect met the standard of mechanized corn grain harvesting. This paper can provide a reference for the design and working mechanism research of corn seed harvester cleaning devices.

Section: Introductionmentioning

confidence: 99%

Numerical Simulation and Experiment on Airflow Field of Corn Seed Harvester Cleaning Device

Zhao

Du²,

Yang

et al. 2023

Self Cite

Design and Experiment of Comb-Brush and Air-Suction Compound Type Flax Capsule Harvesting Test Bench

WANG

et al. 2022

In view of the problem of plant entanglement threshing roller in the process of mechanized flax harvesting, a comb-brush air-suction composite flax capsule harvesting test stand was designed based on the harvesting method of harvesting capsules independently and then breaking the capsules to thresh them. The following four parameters were selected as experimental factors: the shape of comb tooth cross-section, the rotational speed of comb roller, the relative speed of machine travel and the air volume of centrifugal fan. The following four indicators were chosen as the experimental indicators: capsule removal rate, capsule breakage rate, capsule collection rate and plant winding rate. A four-factor and three-level orthogonal test was conducted. The results showed that the optimal combination of test factors was as follows: the shape of comb tooth cross-section was rectangular, the rotational speed of the brush roller was 90 rad/min, the speed of machine travel relative to the plant was 80 mm/s and the air volume of centrifugal fan was 6000 m3/h. Under the condition of better experiment parameters combination, the capsule removal rate was 96.45%, capsule shell breaking rate was 98.79%, capsule collection rate was 95.65% and flax plants winding rate was 2.52%. The comb-brush air-suction composite flax capsule harvesting test bench provided the feasibility scheme for the problem of plant winding thresher roller and capsule collection.

Bench Tests and Parameters Optimization of Onboard Seed Cotton Cleaner

Sun

Shi

Kong

et al. 2022

The working quality of a cotton stripper harvester is limited by the efficiency of onboard seed cotton cleaners. As a basis for research in the design of a cotton stripper harvester prototype, the bench cleaning tests were designed to study the effect of structural and technological parameters on the loss rate and impurities rate of the cleaner. According to the features of different test factors, a combined orthogonal test was applied to determine the best combination of the sawtooth distance, saw cylinder diameter, and cleaning distance. With these parameters fixed, the optimal parameters for the cleaning distance, saw cylinder rotating speed, and brush thickness were obtained using a quadratic-regression rotatable orthogonal test. The best parameter configuration to ensure the cleaning quality of the onboard seed cotton pre-cleaner included the following structural parameters: sawtooth distance of 38 mm and saw cylinder diameter of 340 mm, and technological parameters: rotating speed of 282–288 rpm, clearance of 12.55–14.84 mm, and brush thickness of 8.37–9.69 mm, which decreased the loss rate to less than 10% and the impurities rate to less than 6%. The reliability of the theoretical analysis results was verified by a comparison with experimental results. The experimental results provide a theoretical basis and technical reference for the research and the structural design of seed cotton pre-cleaners.