Analysis of Flow Field Characteristics and Pressure Pulsation in Horizontal Axis Double-Runner Francis Turbine

Abstract

Horizontal axis double-runner Francis turbines have great advantages in the development of small hydropower plants, but the arrangement of double runners aggravates the complexity of the water flow between runners, and the mutual influence of the two runners cannot be ignored. In order to explore the relationship between the performance and the internal flow field and investigate the pressure pulsation characteristics of the double-runner Francis turbine, the steady and unsteady numerical analysis of the full flow channel of a prototype turbine was carried out based on the Realizable k-epsilon model and the polyhedral mesh method. The results show that the relationship between the average efficiency of the two runners and the flow difference between the runners is negatively correlated. As the flow rate difference between the runners on both sides increases, the average efficiency of the runners decreases. The draft tube flow of a horizontal-axis turbine has a profound effect on the flow field characteristics in the runner. When the working conditions change, the turning and converging timing of the mainstream at the outlet of the two runners will change. The movement of the mainstream promotes the change in location of the dead water zone. The existence of the vortex zone makes the pressure distribution at the outlet of the runner uneven, which is an important reason for the asymmetry of the flow in the runner. The analysis of pressure pulsation and its frequency spectrum shows that when the working conditions change, the low-frequency, strong pressure pulsation area on the surface of the guide vane will regularly migrate between the two runners, while the high-frequency pressure pulsation that occurs in the bladeless zone will dissipate in the runner. The doubling of the blade frequency on the pressure surface and back surface of the blades gradually attenuates with the increase of frequency. The pressure pulsation attenuation on the surface of the high-position blade conforms to the linear law, and the attenuation of the pressure pulsation on the surface of the low-position blade conforms to the exponential law. The research in this paper provides a certain reference value for revealing the flow field mechanism and pressure pulsation characteristics of the double-runner Francis turbine.

Francis Turbine Draft Tube Troubleshooting during Operational Conditions Using CFD Analysis

“…Nevertheless, the technology requires complex design and construction procedures. This industry highly relies on reaction turbines (which generate combined forces of pressure and moving water), particularly Francis turbines, which offer high flexibility in a wide range of heads and discharge compared to their counterparts, e.g., Kaplan and Propeller turbines [1][2][3]. The initial tool that the hydropower plant designers relied on to understand the flow field through the plant elements was the Model Test.…”