Analytical modeling of abrasive grain-workpiece cutting coefficient and experimental investigation on tangential ultrasonic vibration-assisted forming grinding gear

Bie, Wenbo; Zhao, Bo; Gao, Guofu; Chen, Fan; Chen, Shaopeng

doi:10.1007/s00170-022-10660-y

Cited by 4 publications

(1 citation statement)

References 27 publications

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“…In recent years, ultrasonic vibration-assisted grinding (UVAG) technology has been widely concerned, aiming at obtaining high surface integrity, especially for difficult-to-cut materials in aerospace industries [16]. Those researches show that the usage of ultrasonic composite technology contributes to the reduction of the grinding forces and temperature, the significantly improvement of grinding quality, and an enhancement in material removal rate during machining difficult-to-cut materials [17][18][19][20][21][22][23][24][25].…”

Section: Introductionmentioning

confidence: 99%

Grindability of γ-TiAl intermetallic compounds during ultrasonic vibration-assisted high efficiency deep grinding process

Wang

Tang

Zhao

et al. 2023

Int J Adv Manuf Technol

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Gamma titanium-aluminum intermetallic compounds (γ-TiAl) have an important application significance in the field of aero-engines owing to their excellent mechanical properties (e.g., high-temperature resistance, high toughness, etc). Grinding as an important method was used to realize the high efficiency and precise machining for difficult-to-cut materials. However, the machining defects (e.g., adhesion, cracks, and even burns, etc) were confronted on machined surface of γ-TiAl materials under high grinding force and temperature loads. In this case, the new machining methods combined with the ultrasonic vibration and high-efficiency deep grinding technology was proposed to improve the machining quality and efficiency. Comparative trials of ultrasonic vibration-assisted high efficiency deep grinding (UVHEDG) and high efficiency deep grinding (HEDG) were carried out to study the grinding performance, in terms of the grinding force, grinding temperature, specific grinding energy, and machining surface quality. Results show that UVHEDG possess the lower grinding force and temperature by 38.69% and 39.05% compared with HEDG, respectively. In addition, the employment of ultrasonic vibrations contributes to maintain the abrasive sharpness, and thus the specific grinding energy is reduced by 23.95%. Ground surface roughness can be reduced by 19.53%, and the grinding surface quality is effectively improved due to the lubrication effect and track overlap effect under ultrasonic vibration.

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