Analytical Research on the Bearing Characteristics of Oil Film Supplied with Constant Oil Flow Hydrostatic Turntables under Fixed Eccentric Load Condition

Abstract

This study was initiated in view of the phenomenon that hydrostatic turntable rails are prone to scrape damage when the liquid hydrostatic turntable is running under fixed partial load. The existing bias-load hydrostatic turntable oil film bearing characteristics are mainly calculated by using the calculus integration method and CFD fluid simulation method. The calculating formula obtained by the calculus integration method is complex and inefficient. The CFD fluid simulation calculation method requires 3D modeling and meshing of the oil film, which is a tedious and time-consuming process and may not yield convergent calculation results due to improper meshing methods or boundary condition settings. In order to solve the shortage of the above calculation methods, this paper simplifies and equates the uneven thickness of the oil film of each sealing edge of the oil pad of the bias-loaded hydrostatic rotary table to the equivalent uniform thickness of the oil film, and based on this idea, the analytical calculation formula of the oil film bearing capacity, bending moment and stiffness under constant bias-load conditions of the constant-flow liquid hydrostatic rotary table is derived. In this paper, Fluent software was used to numerically simulate the oil film under this working condition, and a hydrostatic turntable test bench was established to conduct an experimental study on the biased load hydrostatic turntable; the experimental data and simulation results were compared with the results obtained from this simplified method of calculating the oil film loading characteristics. The results show that the error of oil film bearing capacity is less than 6% and the error of overturning moment is less than 7%, which has verified the validity of the calculation method. The simplified analytical calculation method proposed in this paper is used to study the influence of tilt displacement rate, lubricant flow rate and turntable speed on the basic performance parameters of oil film, which provides a theoretical basis for the study of oil film load-bearing characteristics under constant bias-load conditions of the constant-flow liquid hydrostatic turntable.

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