Analyze the Effect of Crater Cutting Tool Wear Modeling in the Machining of Aluminium Composite

Nagarajan, Nagendra Gandhi; Kamalakannan, R.

doi:10.1590/1980-5373-mr-2022-0239

Cited by 3 publications

(1 citation statement)

References 39 publications

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“…The optimization was performed using RSM, MLR, ANN, and DFA. The author in [97] used the RSM approach to observe the surface peak of Al7075/SiC. The prediction models were constructed in turn using Taguchi and RSM and concluded that the creation of wear is caused by abrasion between the aluminum, silicon, magnesium, copper, and silicon carbide reinforcing particles [98].…”

Section: Aluminium Reinforced With Silicon (Al/si)mentioning

confidence: 99%

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Gutema,

Lemu

2024

Preprint

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This study provides an in-depth review of the available literature on metal composite material machining, focusing on traditional machining operations such as turning, milling, shaping, drilling, and grinding. The motivation for the study is that this composite type has emerged as a vital material in applications requiring functionality, resilience, cost-effective operation, low consumption of energy and lightweight. Despite its superior characteristics, the manufacturing complexity and poor machinability of metal matrix composites have been the primary barriers to its adoption. Nevertheless, there is a reduction of exceptional efficiency, increase in surface roughness, tool wear and so on in metal matrix composites throughout machining. As a result, this review gives a comprehensive investigation of metal matrix composite machining and effect on process parameters and procedures. Furthermore, this study distinguishes metal matrix composites towards sustainable manufacturing and the metals employed by the researchers, as well as the gaps discovered for future recommendations in metal-based composites.

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Section: Aluminium Reinforced With Silicon (Al/si)mentioning

confidence: 99%

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Gutema,

Lemu

2024

Preprint

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Characterization and machinability analysis of aluminium-based metal matrix composites (MMC): A critical review

Mishra,

Panda,

Sahoo

et al. 2024

Proceedings of the Institution of Mechanical Engineers, Part C:

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Hybrid nanocomposite has progressively attracted advanced industrial and automotive sectors in recent years. Hybrid nanocomposites have emerged as a viable material for a wide variety of engineering uses because of their excellent thermal, mechanical, and environmental characteristics. This article introduces reviews on the turning process of metal matrix composites (MMC) and its examination of the improvement of the machining indicators of MMCs. Furthermore, this review reviews the latest research progress in sustainable turning of aluminium based composite particularly hybrid nanocomposite. Moreover, a summary regarding the impact of machining variables on measured outputs is also discussed. Machinability evaluations, along with other factors, are considered critical analyses that directly determine the cost of machining processes. The point of this review is to focus on the impact of essential cutting variables on hybrid turning processes. Furthermore, this paper draws extensive conclusions based on experimental findings. This research also identifies potential future topics that need to be solved to improve the development and characterization of hybrid nanocomposites. In brief, the paper presents a comprehensive review for developing a sustainable machining approach for these fabricated hybrid metal matrix composites.

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Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing—Present Scenario and Future Prospects

Gutema,

Lemu

2024

J. Compos. Sci.

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Metal matrix composites (MMCs) epitomize a promising class of resources in modern manufacturing, offering an enhanced strength-to-weight ratio and high-temperature performance which make them ideal for applications demanding over conventional metals. However, their machining presents significant challenges due to their inherent material properties. The conventional machining methods including turning, milling, drilling, shaping, and the grinding of MMCs pose several challenges, facing limitations in terms of sustainability and efficiency. This paper explores the current perspective and prospects of the conventional machining techniques applied to MMCs, emphasizing sustainable manufacturing practices. Key aspects include the challenges posed by MMCs’ inherent heterogeneity, the MMC materials used, the MMC manufacturing process, the cutting constraints employed, tool wear, surface unevenness, surface integrity, and high energy consumption throughout machining. The study also explores promising advancements in tooling materials, cutting parameters’ optimization, innovative machining techniques aimed at minimizing the environmental impact and maximizing material utilization, and the strategies developed to overcome these challenges. The paper concludes by highlighting optimizing tools, and processes, and adopting emerging optimization techniques and opportunities for further research aimed at the industry, allowing it to move towards more efficient, eco-friendly production methods.

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Analyze the Effect of Crater Cutting Tool Wear Modeling in the Machining of Aluminium Composite

Cited by 3 publications

References 39 publications

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing – Present Scenario and Future Prospects

Characterization and machinability analysis of aluminium-based metal matrix composites (MMC): A critical review

Conventional Machining of Metal Matrix Composites towards Sustainable Manufacturing—Present Scenario and Future Prospects

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