Abstract. Based on different design processes for innovative products, the paper presents a new approach of the process. The new method studies the problem of replacing the wooden components of the resistance structure of furniture with other materials. This is a reverse engineering process, that starts with the entire component, following a series of steps to the part drawings, ready for manufacturing. The method was validated by redesigning some parts of the upholstered products manufactured by TAPARO Company, by replacing the wooden parts of the resistance structure of sofas with composite material.