5-Methyltetrahydrofolate
(5-MTHF) is an active form of folic acid
(FA) and an essential micronutrient preventing anemia and numerous
other adverse health conditions such as cardiovascular disease and
cancer. Herein, a continuous flow sequence synthesis of 5-MTHF from
FA was developed, involving three elementary steps: catalytic hydrogenation
of FA to tetrahydrofolic acid (THFA), methylenation of THFA with formaldehyde,
and hydrogenation of the methylenation intermediates to 5-MTHF. This
process features an expeditious synthesis of 5-MTHF in an integrated
flow platform with water as the sole solvent and without any intermediate
purification. The overall yield of this three-step flow process was
up to 53.54% in a total residence time of 71.4 min. The separated
yield of 5-MTHF reached 49.3%.