Inside
a spacecraft, the temperature and humidity, suitable for
the human crew onboard, also creates an ideal breeding environment
for the proliferation of bacteria and fungi; this can present a hazard
to human health and create issues for the safe running of equipment.
To address this issue, wear-resistant antimicrobial thin films prepared
by magnetron sputtering were developed, with the aim to coat key internal
components within spacecrafts. Silver and copper are among the most
studied active bactericidal materials, thus this work investigated
the antibacterial properties of amorphous carbon coatings, doped with
either silver, silver and copper, or with silver clusters. The longevity
of these antimicrobial coatings, which is heavily influenced by metal
diffusion within the coating, was also investigated. With a conventional
approach, amorphous carbon coatings were prepared by cosputtering,
to generate coatings that contained a range of silver and copper concentrations.
In addition, coatings containing silver clusters were prepared using
a separate cluster source to better control the metal particle size
distribution in the amorphous carbon matrix. The particle size distributions
were characterized by grazing-incidence small-angle X-ray scattering
(GISAXS). Antibacterial tests were performed under both terrestrial
gravity and microgravity conditions, to simulate the condition in
space. Results show that although silver-doped coatings possess extremely
high levels of antimicrobial activity, silver cluster-doped coatings
are equally effective, while being more long-lived, despite containing
a lower absolute silver concentration.