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This paper presents an integral methodology to evaluate and rank Enhanced Oil Recovery (EOR) strategies for heavy oil fields, together with preliminary results for a real case study in the Orinoco Oil Belt (OOB) where thermal EOR processes are planned to be used in a very large scale.The decisions around EOR deployment are diverse, including EOR process selection, wells placement, injection conditions and scheduling. Typical decision parameters are: incremental oil recovery, Net Present Value, injection cost and environmental impact. Full field incremental recovery and injection requirements are estimated from reservoir simulation using a sectoring approach and taking into consideration the project development plan. Injection cost is highly dependent on the EOR process to be applied, as well as on specific project constraints, such as location or resources and infrastructure availability. The decision workflow uses the previously estimated full field production and injection profiles to size the surface facilities for each particular comparison case, and estimate the respective associated costs. Incremental drilling and completion costs for the EOR operations are also considered within the methodology. Environmental impact is assessed by estimating CO2 and H2S emissions, as well as energy and fresh water demands. The automation of the workflow allows the fast but meaningful assessment of hundreds of alternative strategies, including variations on EOR process conditions, surface facility configurations, deployment schedules and geological or commercial scenarios. This workflow has been applied to a field in the OOB to support the decisions about EOR deployment strategy to be taken during the project conceptualization phase. The main objective was to identify the EOR process that could provide the best incremental recovery without infringing any project constraint, primarily target production plateau and fuel and fresh water availability, and, at the same time, minimizing cost and environmental impact. Being an extra-heavy oil field, thermal EOR processes were considered, more particularly: Cyclic Steam Stimulation (CSS), Steam Flooding (SF), Steam-Assisted Gravity Drainage (SAGD) and Horizontal Alternating Steam Drive (HASD). About one thousand cases were evaluated under uncertainty using information from different domains: geology, reservoir, wells, facilities, HSE and commercial. The comparison results provided very useful insights on the advantages, risks and drawbacks of each EOR strategy, and set the basis for a high quality decision.
HASD (Horizontal Alternating Steam Drive) is a thermal EOR (Enhanced Oil Recovery) process with a mechanism based on the combination of horizontal Steam Flooding (SF) and Cyclic Steam Stimulation (CSS). This paper presents the potential of HASD to exploit the reserves of one extra heavy oil giant field, located in the Orinoco Oil Belt (OOB), identifying the characteristics and quality of reservoir that are more suitable to use HASD in comparison to traditional EOR technologies based on steam injection, for the typical well configuration schemes used in the OOB, which is based on set of clusters of long horizontal wells. The field object in the study requires, after an initial stage of cold production, the application of an EOR process to meet the target production plateau of the field development plan. The thermal EOR technologies based on steam injection are the ones more suitable to be applicable in this field, as it was established by a detailed EOR prescreening study, previously performed for this field. The evaluation of the oil recovery of this giant field is based on a sectoring strategy, considering that the size of the field makes unfeasible a full field reservoir simulation using a thermal EOR process. Considering the different thicknesses and heterogeneities found in the field, the identification of a proper number and type of sectors is required to be able to represent adequately the different reservoir qualities. The performance of different thermal EOR processes has been evaluated using numerical simulation in all of the sectors selected for the field. The operating conditions of each technology were obtained after carrying out an optimization study based on different reservoir qualities. The detailed analysis of production behavior in the different reservoir quality sectors for an optimized set of operating conditions allows understanding the applicability and potential of the different thermal oil recovery processes in diverse parts of the field. This paper presents the results from the assessment made on three different sectors of the field, each one characteristic of a specific reservoir quality, to evaluate the potential application of the HASD technology. A comparison with the performance of CSS and SF on the same sectors is presented and the type of reservoir quality more adequate for HASD is identified, together with a recommended set of operating conditions. HASD process has not any commercial reference up to this moment; the results presented in this study can support the decision to consider the definition of a pilot project that paves the way to the first commercial application of HASD.
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