Conspectus
Fractures
in metallic materials such as ductile austenitic, ferritic,
and dual-phase steels often occur after significant plastic deformation.
The dislocation-driven plasticity enhances the microscopic stress
concentration and induces vacancies (e.g., by the jogged screw dislocation
motion), resulting in microstructure-scale cracks and voids at specific
crystallographic planes or microstructure boundaries. (Hereafter,
cracks and voids are referred to as damage.) In addition, plasticity
plays important roles in microscopic damage growth in terms of damage
tip blunting and coalescence. In fact, plasticity-related damage evolution
in various fracture phenomena such as metal fatigue and hydrogen embrittlement
still contains many uncertainties, particularly in high-strength materials
containing fine and complex microstructures. Therefore, microscopy-based
damage quantification and characterization are required for designing
damage-resistant microstructures. In this context, because damage
evolution is a multiscale phenomenon from atomistic to over millimeter
scales, the target size of damage in the measurements is important
to realize reliable analyses. The intrinsic origin of damage evolution
is an atomistic/nanometer scale phenomenon, which requires transmission
electron microscopy for its analysis. However, from mechanical viewpoints,
revealing damage nucleation behavior is not necessary, because general
mechanical analyses are performed for oversubmicrometer-sized damages
that can be observed by optical microscopy and scanning electron microscopy.
Hence, submicrometer/micrometer-sized damage is the major target in
this damage quantification. As a post-mortem analysis method, the
damage area fraction, the number of damages, the damage size, and
the damage shape at various plastic strains can be quantified by observing
micrometer-sized damages. In the case of monotonic tensile deformation,
the number density of damages plotted against strain indicate the
damage initiation probability. In addition, when damages stop growing,
a strain range where the average damage size remains nearly constant
appears. The strain range quantitatively indicates damage arrestability.
For instance, dual-phase steel consisting of soft and hard body-centered
cubic phases clearly shows three strain-dependent damage evolution
regimes: (1) damage incubation regime (no damage appears), (2) damage
arrest regime (damage initiates, but stops growing immediately), and
(3) damage growth regime. Hydrogen uptake increases damage initiation
probability and decreases damage arrestability. Specifically, a comparison
of the quantified damage parameters between specimens with and without
hydrogen revealed that large amounts of hydrogen in the dual-phase
steel degrades the resistance to microscopic damage growth, which
critically decreases the macroscopic ductility. In this case, the
damage arrestability (damage growth resistance) is more important
than crack initiation resistance, which is dependent on the dislocation-driven
stress accommodatio...