Application of Antifriction Coatings to Reduce Contact Friction in Stretch-Forming Process of Double Curvature Shells on a Dies Made of Aluminum Alloys

Abstract

The article presents the results of research on antifriction coatings for use on die made of aluminum alloys. The expediency of using antifriction coatings to reduce friction when stretch-forming of double curvature shells is justified. To substantiate this, we performed numerical modeling of the skin-tight forming process in the «LS-dyna» CAE system. According to the results of modeling, the following relationship is observed: the lower the coefficient of friction, the more evenly distributed the thinning deformations over the thickness of the blank in stretch-forming. Test modes for determining the coefficient of friction on the MTU-01 friction machine and methods for obtaining other basic functional and technological properties of antifriction coatings are described. The antifriction and technological properties of coatings, such as the coefficient of friction, adhesion, wear resistance, conditional hardness, the time and temperature of polymerization of the coating are determined.