Firstly, the fabrication and sensing properties of hybrid carbon fiber reinforced polymer
(HCFRP) composite sensors are addressed. In order to provide a distributed sensing
manner, the HCFRP sensors were divided into multi-zones with electrodes, and each zone
was regarded as a separate sensor. Secondly, their application is studied to monitor the
steel corrosion of prestressed concrete (PC) beams. The HCFRP sensors with different
gauge lengths were mounted on a PC tendon, steel bar and embedded in tensile and
compressive sides of the PC beam. The experiment was carried out under an electric
accelerated corrosion and a constant load of about 54 kN. The results reveal that the
corrosion of the PC tendon can be monitored through measuring the electrical
resistance (ER) change of the HCFRP sensors. For the sensors embedded in tensile
side of the PC beam, their ER increases as the corrosion progresses, whereas for
the sensors embedded in compressive side, their ER decreases with corrosion
time. Moreover, the strains due to the corrosion can be obtained based on the ER
change and calibration curves of HCFRP sensors. The strains measured with
traditional strain gauges agree with the strains calculated from the ER changes of
HCFRP sensors. The electrical behavior of the zones where the corrosion was
performed is much different from those of the other zones. In these zones, either
there exist jumps in ER, or the ER increases with a much larger rate than those
of the other zones. Distributed corrosion monitoring for PC structures is thus
demonstrated with the application of HCFRP sensors through a proper installation of
multi-electrodes.