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The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, manufactured by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high-energy operations [1]. The compressor is designed to pump 60 g/sec of 3.6 K saturated helium vapor at a pressure ratio of 2.8, with an off-design range of 40 to 70 g/sec. Operating speeds are between 40 and 95 krpm, with a speed of 80 krpm at the design point. Different heat loads and magnet quench performance of each of the twenty-four satellite refrigerators dictates different process pressure and flow rates of the cold compressors. Reducing the process flow rate can cause the centrifugal cold compressor to stop pumping and subsequently surge. Tests have been conducted at the Cryogenic Test Facility at Fermilab to map the pressure field and appropriate efficiency of the IHI hydrodynamic cold compressor. The information allows tuning of each of the twenty-four Tevatron satellite refrigerators to avoid cold compressor operation near the surge and choke lines. A new impeller has also been tested. The Tevatron cold compressor pressure field and efficiency data with the new impeller are presented in this paper.
The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, manufactured by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high-energy operations [1]. The compressor is designed to pump 60 g/sec of 3.6 K saturated helium vapor at a pressure ratio of 2.8, with an off-design range of 40 to 70 g/sec. Operating speeds are between 40 and 95 krpm, with a speed of 80 krpm at the design point. Different heat loads and magnet quench performance of each of the twenty-four satellite refrigerators dictates different process pressure and flow rates of the cold compressors. Reducing the process flow rate can cause the centrifugal cold compressor to stop pumping and subsequently surge. Tests have been conducted at the Cryogenic Test Facility at Fermilab to map the pressure field and appropriate efficiency of the IHI hydrodynamic cold compressor. The information allows tuning of each of the twenty-four Tevatron satellite refrigerators to avoid cold compressor operation near the surge and choke lines. A new impeller has also been tested. The Tevatron cold compressor pressure field and efficiency data with the new impeller are presented in this paper.
The Fermilab Tevatron cryogenic system utilizes high-speed centrifugal cold compressors, manufactured by Ishikawajima-Harima Heavy Industries Co. Ltd. (IHI), for high energy operations. Nominal operating range for these compressors is 43,000 to 85,000 rpm. Past foil bearing failures prompted investigation to determine if critical speeds for operating compressors fall within operating range. Data acquisition hardware and software settings will be discussed for measuring liftoff, first critical and second critical speeds. Several tests provided comparisons between an optical displacement probe and accelerometer measurements. Vibration data and analysis of the 20 Tevatron ring cold compressors will be presented.
Widespread usage of gas foil bearings (FBs) into micro turbomachinery to midsize gas turbine engines requires accurate performance predictions anchored to reliable test data. The paper presents a simple yet accurate model predicting the static and dynamic force characteristics of gas FBs. The analysis couples the Reynolds equation for a thin gas film to a simple elastic foundation model for the top foil and bump strip layer. An exact flow advection model is adopted to solve the partial differential equations for the zeroth- and first- order pressure fields that render the FB load capacity and frequency dependent force coefficients. As the static load imposed on the foil bearing increases, predictions show the journal center displaces to eccentricities exceeding the bearing nominal clearance. A nearly constant FB static stiffness, independent of journal speed, is estimated for operation with large loads; and approaching closely the structural stiffness derived from contact operation at null rotor speed. Predicted minimum film thickness and journal attitude angle demonstrate good agreement with archival test data for a first-generation gas FB. The bump-foil strip structural loss factor, exemplifying a dry-friction dissipation mechanism, aids to largely enhance the bearing direct damping force coefficients. At high loads, the bump-foil structure influences most the stiffness and damping coefficients. The FB whirl frequency ratio (WFR) is examined to ensure its dynamically stable operation. The predictions demonstrate that FBs have greatly different static and dynamic force characteristics when operating at journal eccentricities in excess of the bearing clearance from those obtained for operation at low loads, i.e. small journal eccentricities.
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